Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Charging is by side-dumping V-shaped cars, and great care is taken
in the handling and distribution of the charges. The furnaces are
fitted with tops of special design, and with elaborate dust-catching
devices which have been the subject of long and numerous experiments;
the special purpose being to allow the taking off of the gases below
the feed-floor, and to reduce the height of the superstructure
to the smallest possible proportions, so as to prevent excessive
dilution (by air) of the furnace gases, which are used for sulphuric
acid manufacture. The furnace tops were originally of the standard
form—brick walls supported by steel frame-work. It was, however,
necessary to damper down the flues in order to obtain sufficient
pressure to force the gases through the Glover towers, and the heat
has caused the steel work to warp badly. A low top was tried, using
a brick-lined flue at the end for taking off the gases below the
feed-floor. This was found to be good for charge-dumping and general
convenience, but it allowed the escape of too much smoke and flames,
which greatly interfered with the furnace manipulation. In consequence
the tubular top was used, gradually raised until a suitable height was
reached. This form has been described on p. 140.
The present practice at Copperhill is to smelt the ore pyritically for
a 9 to 10 per cent. matte, passing the products through the 16-foot
settlers which are now lined with siliceous copper ore, then tapping
the matte into ladles which empty it into beds of flue-dust. Alternate
layers of matte and dust are thus incorporated, and yield a porous
material convenient for the concentrating pyritic smelt which follows.
This re-concentration is now conducted in a furnace narrowed to 44
inches, which has been found specially well suited for the work; the
furnace runs fast, smelting sometimes over 800 tons of charge per day.
The system of working is that of hard driving so long as the furnace
smelts rapidly. As soon as it slows down, the furnace is tapped out and
started afresh. The re-concentrating charge contains some limestone
in order to reduce the copper losses in the slag, the saving effected
by this feature being equivalent to 2 lbs. of copper per ton of ore
smelted. The resulting matte is bessemerised.
The furnace gases are utilised for sulphuric acid manufacture, the acid
plant being the largest in the world, with an ultimate capacity of 400
tons per day.
_Ducktown._—It was at the Ducktown Company’s smelter that the first
work on pyritic smelting in the district was carried out, and the
successful development of the process generally, owes much to
Freeland’s early pioneer work, the remarkable results of which led
Parke-Channing to adopt the process at the Copperhill plant.
TABLE XI.—TYPICAL CHARGING TABLES AT PYRITIC SMELTER.
Public-domain text, read in full here on John Shaqi.
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