Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Copperhill._—The process is conducted very much according to the
principles just considered. The Copperhill plant operates seven
furnaces of the ordinary rectangular water-jacketed type—the general
features of furnace design being little different at present, whether
true or partial pyritic practice be conducted. Several important
devices in detail have been introduced with successful results, and
the management is distinguished for its pioneer work and experimental
enterprise in connection with the process. The furnaces were formerly
all 56 inches wide; three of them are 180 inches long, the other four
being 270 inches. The height of charge is from 10 to 12 feet, the
capacity of the smaller furnaces 375 to 400 tons of charge daily, and
a blast of 19,000 cubic feet of air per minute at 50 ozs. pressure is
supplied to each. The larger furnaces have a capacity of 500 to 600
tons daily. Many trials have been made to determine the best shape for
the water-jacketed sections, both broad and narrow panels having been
employed. In one of the furnaces, curved end-jackets were tried, with
the object of lessening the production of crusts which tend to form at
the corners, owing to coldness and reduced furnace activity at these
points. The advantages expected have not been realised, the tendency to
crusting has not been lessened, and although barring has been rendered
easier, the disadvantages of rounded corner-jackets and their greatly
increased cost of construction outweigh their advantages, and their use
has now been given up.
[Illustration: Fig. 61.—Slotted Tuyeres, 12 inches by 4 inches (T. C.
C.).]
An important modification in the form of the tuyeres has been
introduced with the object of furnishing more effectively the necessary
large volume of air at suitable pressure, and of increasing the
efficiency at the tuyere zone. Instead of supplying the air to the
furnace at a number of separated points, it was felt that the closer
these could be brought together the better. A narrow slot all round the
furnace for air admission has been held to be the most perfect method,
but hitherto it has been thought impracticable, though a recent form
of furnace (not at this plant) has been devised on this system. The
improvement here has been the use of slotted tuyeres, 12 inches long by
4 inches wide, each of which replaces two of the older tuyeres of 3¼
inches diameter. These have proved very successful, the furnace thus
equipped handling a much larger tonnage, and it has been decided to
adopt the new form on all the furnaces.
Public-domain text, read in full here on John Shaqi.
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