Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The considerations which decide the best course of treatment depend on
the numerous economic and local factors which are always of such prime
importance in connection with industrial undertakings demanding large
capital outlay. The installation of a plant for making sulphuric acid
from the gases largely depends on—
(_a_) The technical factor as to whether the composition
of the gases is suitable for the making of acid.
(_b_) The economic factor as to whether such acid can
be put upon the market on a satisfactory basis.
(_a_) For the successful operation of acid-making plant, as at present
developed, it is necessary that the proportions of sulphur dioxide in
the gases shall not fall below a certain minimum, and further, that
the gases shall not contain more than certain limiting proportions
of other interfering constituents, such as, for instance, CO_{2}. It
is for this reason that the blast furnace operating the true pyritic
process furnishes gases of the type most suitable for acid manufacture,
since by this process the sulphur-dioxide is obtained in the gases in
the most concentrated and the least contaminated form possible under
smelting conditions. Even under these circumstances the gases are not
in the least of an ideal composition for treatment, owing to their
dilution with nitrogen, etc., and the development of the acid-making
plants and processes adopted for the successful utilisation of copper
blast-furnace gases furnishes a record covering many years of very
slow and costly experiment, marked by many preliminary failures and
disappointments. These difficulties have now been overcome, as the
working of the successful plants attached to both of the Tennessee
copper smelters affords conclusive proof, and the sulphur which
formerly cost money to dissipate by roasting, now not only acts as
fuel, but furnishes a very profitable bye-product.
The requirements for the gases are chiefly the presence of sufficient
SO_{2} and oxygen, and of as little CO_{2} as possible—factors which
depend largely on the proportions of sulphide in the charge. The
gas for the acid plant must be supplied in regular and continuous
amount, at a specific temperature, and this calls for special care
in the smelting operation, furnace manipulation and blast supply,
supplementary air admission, etc.
About 3·5 to 4 per cent. of SO_{2} in the gases delivered at the
chambers is the minimum proportion for satisfactory working; CO_{2}
should not exceed about 5 per cent., and about 6·0 per cent. or more of
oxygen is also necessary.
Public-domain text, read in full here on John Shaqi.
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper. — John Shaqi
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