Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(_b_) In addition to the capital charges involved in the acid-making
installation and the costs of adapting the furnace plant and operations
to the process, the problem of putting the acid upon the market on a
satisfactory economic basis is important, particularly in view of the
competition from other sources. The districts which offer a consuming
area for the large and regular supply of acid from the smelters are
not unlimited in number, and are probably readily accessible to other
sources. In view of the costs of production, the distance of the
smelter from the market is a serious consideration, since freight
charges on sulphuric acid are high, involving special regulations with
respect to the form of car and conditions of traffic, and they may
readily exceed all possible profits resulting from the sale of the
product.
In Tennessee the companies were forced to install acid plants. That
at Copperhill is the largest in the world; commenced in 1906, acid
manufacture began about two years later, after much experimenting, and
further units have gradually been added. The plant now includes two
Glover towers, 30 feet across and 50 feet high, 64 cooling chambers
about 11 feet × 11 feet × 70 feet high, eight cooling chambers 11
feet × 24 feet × 70 feet high, twelve old chambers 50 feet × 50 feet
× 70 feet, six new chambers 50 feet × 50 feet × 75 feet, eight new
chambers 23 feet × 50 feet × 80 feet, eight Gay-Lussac towers, with
complementary tanks, etc.—producing at the rate of 168,000 tons of 60°
B. acid per annum.
The Ducktown Company’s plant was installed in record time, and, like
the Copperhill plant, comprises elaborate dust chambers and flues,
with Glover and Gay-Lussac towers of special design and construction,
and enormous acid-making chambers with complex valves and fittings.
The plant is designed to produce about 160 tons of 60° B. acid daily.
The analysis of the gases supplied to the towers varied during the
early working of the plant; under fairly normal conditions the average
analysis of the gases delivered is SO_{2} 3·5 per cent., CO_{2} 3·5
per cent., SO_{3} trace; the oxygen in the mixture being about 8·0 per
cent. The temperature is also apt to vary. Full details on these points
are not yet available for general service.
The management of both companies have been successful in obtaining
particularly satisfactory contracts for the purchase of their acid by
fertiliser corporations.
References.
Peters, E. D., “Principles” and “Practice of Copper Smelting.”
Public-domain text, read in full here on John Shaqi.
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