Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The later form of converter was barrel-shaped, with a horizontal row of
tuyeres situated at some distance above the bottom so as to allow the
copper to settle, protected from the action of the blast, and also to
allow of the punching of the tuyeres as required.
The modern forms of converter comprise both the vertical and the barrel
types, modified largely as regards size and constructional details,
and although the vertical form is still in use and is even preferred
at several smelters, it has been largely superseded at most plants by
the barrel-shaped variety, whilst the possibilities of greatly enlarged
vessels using basic linings are likely to favour this replacement still
further.
1. _The Upright Bessemer Vessel_ is used, and found satisfactory
at Great Falls and at Mt. Lyell. The general size has been 8 feet
diameter and 16 feet height, with a capacity ranging from 5 to 12
tons, according to the condition of the lining, though at Great Falls
converters of 12 feet diameter with corresponding capacity are now
in use. The advantages of the vertical form are, that, owing to the
greater depth of matte through which the air passes, the oxidation is
more rapidly conducted, the lining is more efficiently supported, and
the wear by abrasion upon the lining is found to be considerably less
in amount and to be more uniformly distributed.
On the other hand, the greater depth of matte necessitates a greater
blowing pressure in order to force the air through the material,
whilst control over the operations becomes a matter of greater
difficulty.
[Illustration: Fig. 62.-Sectional Elevation and Plan of Barrel-Shaped
Silica-Lined Converter (Peters).]
2. _The Barrel Form of Converter_ is the type in common use. Among the
advantages claimed for this form are those which accrue from being able
to operate the same weight of matte in more shallow layers, as compared
with the upright form—thus requiring lower blast pressures. Another
advantage is the greater ease of regulating the depth of material
blown through, by tilting the converter and thus altering the relative
position of the tuyeres.
Owing to the successful adoption of the basic lining, the barrel type
of converter has now to be divided into two classes, since the basic
converter differs from the silica-lined type in constructional details,
and is usually of much larger dimensions. Its operation is also
conducted on somewhat different lines.
[Illustration: Fig. 63.—Latest Form of Silica-Lined Barrel Converter.]
(_a_) _The silica-lined barrel converter_ varies somewhat in size,
the Anaconda converters were, however, representative of the most
convenient dimensions.
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