Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
As at present operated, the basic-lined converters are long
barrel-shaped vessels consisting of a ¾-inch steel shell, 23 feet
long and 10 feet in diameter, lined with magnesite materials so as to
leave a cavity about 20 feet × 7 feet × 6 feet. Air is supplied from
thirty-two 1¼-inch tuyeres, each separately connected with the blast
box and controlled by a valve. Provision has to be made for the marked
expansion of the basic lining-material by leaving the top of the steel
shell open, joining-up the free ends by tie-rods (13, Fig. 65), whilst
the tuyere-pipe connections are flexible. The main opening or throat,
for the charging of matte and flux, is situated in the arch at one
end of the converter; it is 40 inches in diameter, and surmounted by
a short chimney-cap of iron, which is 30 inches high and lined inside
with clay. The vessel is charged through this opening. Metal and slag
are poured from the converter through an opening in the side opposite
the tuyeres, which is kept closed by bricks during the operations. An
oil-burner is provided at one end, for the purpose of supplying such
extra heat as might be required, in consequence of undue cooling of
the copper towards the end of the blow or for heating up the lining
after repairs. The converter is supported as in acid practice, though a
tilting device employing wire ropes attached to hydraulic plungers is
now being introduced in place of the rack and pinion method.
[Illustration: Fig. 65.—Basic-Lined Converter, indicating Tuyeres,
Lining, etc.]
=Converter Linings.=—The question of the lining has been the most
important consideration in copper matte converting-practice.
The functions proper of the lining material are—
(1) To preserve the steel shell and form a permanent
receptacle for the molten materials; by reason of
its refractory character.
(2) To prevent undue losses of heat from the materials;
by reason of its low conducting power.
The employment of the lining material as a provider of suitable
siliceous flux for the iron oxide, though until recently of vital
importance for the practical operation of the bessemerising process,
has been a necessary evil in many cases, and although it might have
been a source of considerable profit under certain conditions, this
function is unlikely in the future to be the consideration of greatest
moment.
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