Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Special Features of Basic-lined Converter Work._—The basic-lined
converter tends to lose heat by radiation and conduction more quickly
than does the silica-lined vessel, due to the walls being thinner and
the lining material a better conductor. Owing, however, to the use of
larger charges, to the increased fuel value of the low-grade mattes,
and to the larger blast-volume used, heat is retained sufficiently
well for the successful operation of the bessemerising process. The
temperature is, however, generally lower than that obtained when
using the siliceous lining, and constant punching of the tuyeres is
necessary—two men being required per shift for this work. The great
advantages of the basic lining are connected chiefly with the fact that
the frequent relining associated with the silica-lined converter is
avoided, hence an extensive relining plant is not required, smaller
building space and a lighter crane can be used. The use of basic
linings further affords a means of extracting the copper and other
values from siliceous ores which can be used as flux, but which might
otherwise be difficult to treat, and it has made possible the cheaper
treatment of low-grade mattes.
The disadvantages are chiefly those caused by
(_a_) The use of a material which is not perfectly suited for
constructional work, hence repairs occupy longer time.
(_b_) The risks of destroying the lining mechanically near
the tuyeres, owing to the extra punching required at
these points.
(_c_) The operation and manipulations requiring extreme care and
attention, owing to the tendency for the production of very
high temperature during the great evolution of heat in the
early stages of the blow, when large quantities of iron are
being oxidised.
(_d_) The tendency to losses, by the blowing out of the dry
siliceous ore, when first turning on the blast.
=Converter Shop Organisation.=—The introduction of the basic lining
has, to a large extent, overcome the necessity for devoting so much
shop space to the repair department, which formerly occupied a very
considerable area. The converter stands are usually placed in alignment
down one side of the building, the centre space is kept clear, and is
commanded by the travelling crane for the conveyance of the ladles
of matte, metal, or slag, to or from the converters. At Anaconda,
the converters are charged from a train of matte-ladles mounted on
bogies which run along a track behind the converters and situated some
distance above them, the matte being poured down a launder which swings
into position over the converter throat.
Public-domain text, read in full here on John Shaqi.
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