Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Working of the Basic-lined Converter._—The actual operations of
bessemerising in the basic-lined converter differ but little from
those where the silica lining is used. One important change has,
however, been made, viz.: the introduction of the siliceous flux before
the commencement of the blow. The lining having been heated up and
“seasoned,” the charge of four or five ladles-full (30 to 40 tons) of
matte is poured into the upright converter through the throat, 3 to 4
tons of siliceous flux, which must be well dried, are added, and the
blast is turned on gently (at 5 lbs. pressure), whilst the converter
is slowly turned back—these precautions being necessary in order
to prevent excessive blowing out of the dry siliceous fines at the
commencement of the work. When the silica is fairly well incorporated,
the blast-pressure is increased to about 10 to 12 lbs. per square inch,
the blowing is continued for 30 to 45 minutes, and after the silica
has been fluxed by the iron oxides—which is tested by feeling the
charge with an iron rod inserted through an opening in the breast—the
converter is turned over and the slag poured off. A fresh charge of
matte and a further quantity of siliceous ore are added and the blowing
is resumed, these operations being repeated several times until the
desired quantity of white metal has been accumulated, which is then
blown up to blister copper in the usual manner. During the early
stages of the blow, the operation is largely controlled by judging
the quantity of iron remaining in the matte, from the appearance of
small samples which are ladled out of the converter from time to time,
and from this, the quantity of siliceous material required for the
further fluxing is deduced. This material must be quite dry, so as
to flux evenly and not form floaters. One of the advantages of the
basic process is that siliceous ores containing values (the extraction
of which may be profitable) which might not be suitable for use in
siliceous linings, can be conveniently employed as flux in conjunction
with the basic lining, though naturally the best work is done with flux
containing a maximum of free silica. The character of the slag is not
very different to that produced in the silica-lined converter, though
it is usually lower in silica contents, and owing to the methods of
frequent pouring, it is lower in copper values.
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