Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
This slot, which is /‾\-shaped in plan, extends from the lowest
point of the hearth to well above the highest possible level of the
liquid metal. It is about 3 feet high and 4½ inches wide, and whilst
the furnace is working it is kept rammed with a mixture of loam
and anthracite, this filling being supported by a series of short
transverse bars, 16 inches long and 1 inch square in section, which
are set 3 inches apart and rest upon lugs fixed to the iron plates
which strengthen the furnace-wall. During the operation of casting,
this hard filling can be readily cut away as required and the level
of the dam thus gradually lowered at will, permitting the gentle and
continuous overflow of the molten metal. The stream is also regulated
by inserting a pole of wood in the opening, should the flow become too
rapid, and by this means it is kept under absolute control. The molten
metal flows along a spout which feeds a small suspended ladle of about
800 lbs. capacity, the supply being so regulated that this ladle is
filled sufficiently slowly as not to get ahead of the moulds. The ladle
is supported hydraulically, and is pivoted so that it can be brought
forward and tilted for pouring, and then lowered and moved a slight
distance backwards, to allow the next mould to come into position.
On tilting the ladle, the metal flows gently and without splashing
through a three-hole grid in the front—which keeps back slag or
cinders—and runs into the mould, which is rapidly filled. In order
to prevent the metal overflowing in the mould, and also to rapidly
cool that portion which forms the lugs of the anode-plate, a hollow
water-cooled block 2 feet 6 inches long and of 6 inches square section,
situated opposite the ladle, is brought forward hydraulically into such
a position that it rests on the mould just against the edge of the lugs.
At many smelters the circular form of anode casting machine introduced
by A. L. Walker is employed. This apparatus consists of a horizontal
wheel which can be rotated slowly, carrying a series of arms at the end
of which the moulds are supported, so that they form a broken ring. By
the rotation of the machine, one mould after another can be brought
under the ladle and filled. The moulds are pivoted, so as to allow of
tilting, and when the metal has set, the ingot is thus dropped into
a cold water bosh, whence it is carried to the yards by a conveyor.
At Anaconda, the casting machine consists of a series of moulds
carried on a platform conveyor which is operated hydraulically—the
moulds are attached by bolting them on to the belt through lugs fixed
underneath. The moulds are constructed of 1 inch cast-iron, and allow
of the production of anode ingots 2 feet 6 inches × 3 feet by 2 inches
thick, provided with lugs at the corners of one end for the purpose of
supporting the plates in the tanks.
Public-domain text, read in full here on John Shaqi.
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