Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Each mould holds about 560 lbs. of metal, and when the anode has been
cast, the ladle is dropped back into position and the mould is moved
forward by means of the conveyor belt. After traversing a distance
equal to three times its own length, the ingot becomes fairly solid,
and at a point corresponding to this position the conveyor base
inclines slightly upwards. The cake is sprayed gently during its
passage over a distance of about 8 feet, the conveyor belt then passes
over a pulley-wheel, and when in a vertical position, the anode is
forced out of the mould by a crowbar and falls into a water bosh, from
which it is carried by another conveyor on to a platform. Here it is
wheeled to stacks, examined for flaws, and weighed. Sample anodes are
placed on one side, and the others are packed for shipment to the
Eastern refineries.
[Illustration: Fig. 71.—Walker’s Anode Casting Machine.]
[Illustration: Fig. 72.—General View of Tank-room of Electrolytic
Refinery, Perth Amboy, N.J.]
The furnace deals with one charge (usually of 100 tons, but
occasionally much more) per eight-hour shift, and the casting machine
yields 25 tons of anodes per hour.
Samples weighing from 4 to 6 ozs. are taken three times per shift from
the stream of copper running into the moulds, by batting the metal into
water with a wooden paddle. This method checks very well with drillings
taken from the anode plates, the chief discrepancy feared having been
with respect to silver contents, owing to the tendency of this metal
to segregate. The assay of the anode metal at Anaconda averages copper
99·3 per cent., silver 80 ozs. per ton, and gold 0·5 oz. per ton.
=Electro-Refining.=—Electrolytic refining was introduced on a
commercial scale by Elkington at Pembray in 1865, and with the general
adoption of the dynamo for the production of power, dating from about
1870, the process was greatly developed. Most of the copper now placed
on the market has passed through the electrolytic refinery.
_System of Working._—The method of arranging the electrodes in the
depositing tanks which is usually adopted at the great refineries at
the present day, is that known as the _parallel_ or _multiple_ system.
In this method of working, the anodes are all connected to one pole of
the circuit, and the cathodes, situated between them, are all connected
to the other. In this way, each tank comprises in reality one large
anode and one large cathode, and the voltage as measured between any
two neighbouring electrodes will be the same. The system thus allows of
currents at low voltage being employed, since the voltage is a factor
of the number of electrodes in series, and in consequence danger of
short circuiting is lessened. This allows of plates being placed closer
together in the tank, with less danger from this source of trouble.
Public-domain text, read in full here on John Shaqi.
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