Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_The Electrolyte._—The electrolyte is essentially an acid solution of
copper sulphate. The average proportions are from 15 to 20 per cent.
of copper sulphate crystals, and from 5 to 10 per cent. of sulphuric
acid—the usual density of the solution ranging from 1·12 to 1·25. The
liquid under ordinary conditions of working, remains reasonably pure
for a considerable time. It tends, however, to decrease in acidity and
to increase in copper contents, partly owing to the presence of cuprous
oxide in the metal, which passes into solution independently of the
indirect transference of metallic copper from anode to cathode. The
composition of the tank liquors must, therefore, be frequently checked.
The gold and silver values do not pass into solution under ordinary
working conditions, and the addition of a small quantity of common-salt
or of hydrochloric acid to the vat effectually prevents any silver from
remaining in solution in the liquors.
A considerable proportion of the arsenic in the tough-pitch
anode-copper, existing as arsenate, is deposited with the mud residues,
it being insoluble and non-conducting. Arsenic in a reduced condition
is, however, soluble, and may gradually concentrate in the liquors
and contaminate the cathode copper, unless suitable precautions are
taken. Some of the reduced arsenic, moreover, tends to produce a slimy
arsenite of copper, which, though insoluble, exists in a colloidal
non-settling form. Addition of ammonium sulphate to the electrolyte
prevents this formation, whilst combined aëration and heating promote
the precipitation of arsenic as insoluble arsenates which settle with
the tank slimes.
Some of the antimony and bismuth tend to first pass into solution, but
for the most part they are precipitated as insoluble basic salts. Under
suitable conditions with respect to the acidity and copper contents
of the electrolyte, there is little tendency for deposition of these
impurities with the copper, but deviation from the correct composition
is liable to cause contamination of the deposited metal. These
impurities, when in solution, tend to be oxidised by aëration, and this
operation greatly encourages their precipitation with the mud.
Iron readily dissolves in the electrolyte, forming soluble ferrous
sulphate which tends to gradually accumulate in the solution. This
contamination spoils the quality of the deposited metal, and interferes
with the process of deposition, decreasing the conductivity of the
bath and thus necessitating higher voltage. Aëration of the solution,
especially when warmed, leads to the formation of basic ferric
sulphates which are insoluble, and which therefore accumulate at the
bottom of the tank.
Selenium and tellurium, which when present most probably exist as
insoluble selenides and tellurides of copper or silver, are also
precipitated, and thus do not find their way into the deposited metal.
Public-domain text, read in full here on John Shaqi.
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