Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Cuprous oxide is black when in the massive form, and has a red hematite
colour when powdered. It is readily formed by the oxidation of copper,
and melts at a red heat without decomposition; further heating in the
presence of air produces the cupric oxide which is less fusible. As has
been already indicated, cuprous oxide dissolves in the molten metal. It
is easily reduced to metallic copper by heating with carbon, the metal
being also obtained if the oxide be heated in the presence of reducing
gases; it combines readily with silica when heated, yielding fusible
silicates.
When cuprous oxide is heated with sulphide of iron, the copper, having
a greater affinity for the sulphur than iron possesses, enters into
combination with it, forming copper sulphide and iron oxide, and if
sufficient silica be present, a silicate of iron slag is produced. When
melted with copper sulphide, cuprous oxide yields metallic copper with
liberation of sulphur dioxide according to the equation—
Cu_{2}S + 2Cu_{2}O ➡ 6Cu + SO_{2}.
This reaction is a quantitative one, and takes place in the Direct
Process of Nicholl and James as operated at Swansea. The excess
of either constituent remains unchanged. The reaction is of great
importance in the processes of copper extraction, since upon it depends
the liberation of metallic copper from the sulphide, both in the old
roaster process and in the modern converter operation.
_Sulphides of Copper._—Of the sulphides Cu_{2}S and CuS, the former
only is of metallurgical importance. It is grey black, brittle, and
crystalline, its melting point is about 1,135° C., and its specific
gravity, when cold, about 5·5. Owing to the great affinity of sulphur
for copper, this element acts as practically the universal carrier of
the metal in smelting work, detaching the copper from all other forms
of combination, and collecting it as sulphide, mixed with the sulphides
of other metals, particularly that of iron—copper sulphide and iron
sulphide alloying in all proportions.
When copper sulphide is melted with an excess of sulphur, it remains
unchanged; when melted with copper and subsequently cooled, the
sulphide and metal separate as such, although it is believed that
small amounts of copper are present in solid solution in the sulphide
on solidification, but that they separate from it during a dimorphic
change in the material, which occurs at about 103° C. The sulphide
reacts with iron with liberation of some metallic copper, and the
formation of some iron sulphide which associates itself with the rest
of the copper sulphide, forming a matte. This matte is not further
affected by iron, so that it is not possible to completely decompose
copper sulphide by this means.
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