Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Advantages of Roasting._—Illustrative of the conditions under which
roasting is advantageously conducted in modern practice, the case of
the Butte second-class ores may be quoted.
These ores contain about 5 per cent. of copper in the form of
sulphides, finely disseminated through large quantities of siliceous
gangue. Direct smelting in a blast furnace would not yield a matte
of the desired “converter” grade, except at very heavy expense
and difficulty. The ore is, therefore, wet-dressed up to 9 to 10
per cent. copper, and the coarse concentrates now help to yield a
good matte, when smelted in the blast furnace. By the wet-dressing
treatment, however, a considerable quantity of fine material is
unavoidably produced, for which the most convenient treatment in
such large quantities, under prevailing conditions, is in the
reverberatory furnace. The atmosphere of this type of furnace being
to a great extent neutral, the charge would tend simply to melt down
without very much reduction of sulphur, resulting in the production
of very low-grade matte. Roasting of these fine concentrates is,
therefore, desirable for reducing the sulphur to such an extent as
will yield a high-grade converter matte.[6] Roasting being thus often
advisable as a preliminary, its inclusion in a smelting scheme under
suitable conditions entails the following advantages over the direct
reverberatory treatment of unroasted ores:—
(1) It ensures satisfactory concentration on smelting.
(2) It leaves reverberatory furnace smelting practically
a remelting operation, and so affords exact control of
the concentration effected.
(3) The roaster gases may be utilised for making acid.
In modern practice the work of the reverberatory plant is controlled at
the roasters. The reverberatory foreman smelts whatever mixture is sent
from the roasting plant, and if the grade of the resulting matte is not
satisfactory, it is in the roasting operations that the required change
is made for the correct adjustment of the sulphur and for controlling
the consequent tenor of the matte.
=The Reactions of Roasting.=—The operation of roasting is the exposing
of a substance to the effects of heat and air, in order to oxidise it,
and to render it more suitable for subsequent smelting operations.[7]
In the case of the ordinary sulphide copper ores, roasting not
only (_a_) reduces sulphur, and so ensures good concentration on
smelting, but (_b_) by oxidising the iron, provides a ready flux for
siliceous gangues. The more important reactions occurring to the usual
constituents of the copper ores which are roasted, may be summarised as
follows:—
_Iron Pyrites._—First loses free sulphur at a low temperature: it is
generally assumed that FeS is left, but the residual sulphide rarely
attains this composition—
FeS_{2} ➡ FeS + S.
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