Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Iron Sulphide._—Sulphur has a great affinity for oxygen, to form
SO_{2} and it may be assumed that this reaction first takes place thus—
FeS + O_{2} ➡ (Fe) + SO_{2} (i.)
The iron is however instantly oxidised by the excess oxygen always
present—
(Fe) + O ➡ FeO (?) (ii.)
Or, combining (i.) and (ii.)—
FeS + 3,O ➡ FeO + SO_{2}.
This sulphur oxidation is an important source of heat, and in the early
stages of roasting, sulphur is seen burning with the familiar blue
flame, and the mass becomes red hot; stirring being required to prevent
the material from sintering by the heat generated within itself.
The oxidation of the iron generally proceeds further, yielding higher
and more stable oxides—
┌─
│ 2FeO + O ➡ Fe_{2}O_{3}.
─┤
│ 3FeO + O ➡ Fe_{3}O_{4}.
└─
The SO_{2} in the presence of oxygen and in contact with strongly
heated material further tends to form SO_{3}, which is a powerful
oxidising agent, and plays a considerable part in the various oxidising
reactions which occur.
_Pyrrhottite_ behaves in much the same way; it may be regarded as
consisting of _x_FeS + a little extra sulphur. It does not roast quite
so easily as pyrites, partly on account of physical characteristics,
and partly because, in the case of pyrites, the greater amount of
excess sulphur which is first driven off, tends to leave the mass more
porous and so assists oxidation.
_Copper Sulphide._—Its characteristics on oxidation have already been
indicated in Lecture III., p. 36. It melts easily, often at roasting
temperatures, hence careful heating and attention are required when
much is present.
The reactions are probably analogous to those of FeS oxidation, in the
primary oxidation of the sulphur and the instantaneous oxidation of the
nascent copper—
┌─
│ Cu_{2}S + O_{2} ➡ (2Cu) + SO_{2}
─┤
│ (2Cu) + O ➡ Cu_{2}O,
└─
thus Cu_{2}S + 3.O ➡ Cu_{2}O + SO_{2};
this being accompanied by simultaneous action of the following nature:—
Cu_{2}O + SO_{2} + 2,O ➡ 2CuO + SO_{3}
CuO + SO_{3} ➡ CuSO_{4}
CuSO_{4} + Cu_{2}O ➡ 3CuO + SO_{2}.
In addition to the tendency to melt, copper sulphide roasts less
perfectly than the FeS, usually yielding oxides which are accompanied
by small quantities of sulphate.
_Chalcopyrite_ is the commonest copper ore, and the material most
frequently subjected to roasting in copper smelting practice.
Consisting of Cu_{2}S. Fe_{2}S_{3}, and accompanied usually by a
large excess of FeS_{2}, it behaves very much like a mixture of these
sulphides when treated in the roaster furnace, hence the reactions on
roasting follow on the lines just indicated.
Public-domain text, read in full here on John Shaqi.
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