Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_The Apparatus for Roasting_ depends to some extent on the class of
material to be dealt with, which may be in the form of either (_a_)
lump ores, or (_b_) fine ores.
(=a=) =Roasting of Lump Ores.=—In modern copper-smelting work, the
practice of roasting lump ores is practically obsolete. The conditions
under which its use might still be justified are those associated with
newer mining districts, where rapid concentration of heavy sulphide
ore into matte is required, before the time is ripe for smelting the
material pyritically, and where further, it is desired to employ the
blast furnace for the smelting operations under these circumstances.
The advantages possessed by the method are—
(1) No preliminary crushing is required.
(2) The product is largely in the form of lumps, and hence
immediately suitable for blast-furnace work.
(3) The plant and appliances required are simple.
The two methods employed are—(A) open-air roasting, (B) roasting in
kilns.
A. _Open-air Roasting of Lump Ores._—This method is conducted in
heaps or stalls, and the features just considered apply particularly
to this branch of roasting practice. The modern tendency is to avoid
heap-roasting altogether, and it is only conducted when the conditions
are exceptional.
Amongst the many grave objections to open-air roasting are—
(_a_) It is very slow, since a long period of time is
required for the oxidising effect to penetrate through
massive lumps of ore.
(_b_) A large amount of capital is tied up in the material
at the roast-yards.
(_c_) The losses occasioned by wind and rain are very
considerable.
(_d_) It is difficult to use up a large quantity of fines in
the roast-heaps.
(_e_) Difficulties arise owing to damage by the fume, and
from interference by litigation.
There is one special instance of a modern smelter making a great
success of heap-roasting—namely, at Rio Tinto—but the circumstances are
peculiar, as the roasting is followed by leaching operations of the
immense ore heaps _in situ_.
This branch of roasting need not be considered at length, and the older
standard text-books give full descriptions of the various methods
employed. The following particulars are important, however, when under
exceptional circumstances such work has to be undertaken:—
Public-domain text, read in full here on John Shaqi.
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