Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The maximum and best average size under ordinary conditions is 40
feet by 24 feet, by 7 feet high above the bed of fuel. The height is
important, and varies with the quantity of sulphur in the ore. The
lower the sulphur content, the higher the pile; with about 40 per cent.
sulphur, the best height is 6 to 7 feet; with 15 per cent. of sulphur,
up to 9 feet; and if still less sulphur be present, the height may
even be a little greater. Such a heap holds about 240 tons, and if the
quantity of ore to be dealt with exceeds this, a number of such piles
should be constructed. The time occupied in roasting is about 70 days,
with 10 days more for removing and rebuilding.
The selection of a proper site is important.
(_a_) The prevailing direction of the wind must be considered,
so as to keep the fumes away from the works and offices.
(_b_) The yards must be protected from winds, so as to prevent
losses of dust, as well as uneven burning.
(_c_) The ground must be perfectly dry or drained.
Along the upper edges of the roast-yard a deep trench should be cut,
so as to catch rain-water, and prevent it from washing soluble copper
salts out of the pile; drainage trenches must also be provided to
carry any copper-bearing liquors to some point where the copper can
conveniently be precipitated on scrap iron. Enormous losses of copper
may occur if these precautions are not observed; thus, at one period in
the old roasting process in Tennessee, as much as 34 per cent. of the
copper in the heaps was lost in 186 days.
_Preparing of the Floor._—Remove roots and subsoil, fill space with
broken stone or rough tailings, cover with 4 to 6 inches of clayey
loam, and beat down well. The floor is then fairly impervious, and
does not crack on drying. The ground should be given a gentle slope so
as to facilitate draining. A layer (about 6 inches thick) of fine ore
is next put down, then 9 inches of fuel; channels are now mapped out
by means of logs set in both directions, leading to rough chimneys.
The pile is then constructed, with the lower parts of the very coarse
materials, smaller stuff being put towards the top and sides. On the
very top and at the outside of the pile are placed the fines, but this
top cover is only put on when the burning is well started. This process
is still worked at Tyee, B.C., and at some other localities, but is
most probably only a temporary plan, to be replaced by a more efficient
method as development progresses.
B. _Kilns for Lump Ores._—Kilns possess the advantage that they
permit of arrangements being made for the recovery of SO_{2} for acid
manufacture, and the subject belongs more properly to that branch of
technology. Few large smelting works employ kilns for roasting lump
ores, though there are important exceptions at works both in Britain
and on the Continent of Europe. Kilns are used at the Cape Copper
Company’s smelter at Britton Ferry, for this purpose.
Public-domain text, read in full here on John Shaqi.
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