Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In roasting, the ore is first placed in the coolest part of the
furnace, and is worked towards the fire, so that the charge travels
in one direction, and the flame and furnace gases in the opposite
direction to meet it.
The advantages of this system are that—
(_a_) The clotting of the sulphides is prevented, since
the first part of the roasting proceeds at a
comparatively very low temperature.
(_b_) The sulphur in the ore often provides sufficient
heat to maintain the roasting in progress during
the early stages.
(_c_) The hottest parts of the furnace are where the
roasted infusible oxides arrive, so but little
clotting or sintering occurs here.
The capacity of the four-bedded hand-roaster is 7 to 15 tons per
twenty-four hours, depending on the sulphur proportion in the charge
and in the roasted product.
It is a very useful form of furnace when labour is cheap. The furnace
works very efficiently, but in the New World, where manual labour was
dear, labour costs became prohibitive, and in order to economise in
this direction, mechanical rabbling was introduced.
_The O’Harra Calciner_ (1885) was essentially the old type of furnace,
double hearthed and mechanically rabbled. It consisted of long straight
furnace hearths. The rabbles were ploughs dragged through the furnace
by means of endless chains which were carried over grooved pulleys,
situated outside the furnace, at the ends. This was an important
invention, giving a continuous feed and discharge, a much larger
output, and efficient and regular stirring without much hand labour.
The rabbles became cooled on issuing from the hearth. The capacity was
50 tons per day from furnaces of 90 feet × 9 feet hearths, giving a
roasting capacity of 61 lbs. of ore per square foot of hearth area,
compared with about 33 lbs. per square foot with the old hand calciner.
In working the early forms of this furnace there were many mechanical
troubles and breakdowns, and the subsequent modifications of this
form consisted largely of devices for the purpose of overcoming such
difficulties.
_Modifications and Improvements._—_Allen_, instead of a rope to carry
the ploughs, used small wheeled carriages, running on a track which was
laid along the floor.
_Brown_ (important) ran the carriages along narrow corridors at either
side of the hearth, so as to protect the ropes and carriages from the
very corrosive action of the furnace gases. A continuous narrow slit
along the inner wall of the corridors allowed the arm carrying the
plough to travel forward.
_Wethey_; _Keller_; worked on very similar principles. The chief
improvements were in details, and had for their object the prevention
of wear and tear, and of the break-down of parts.
_Prosser._—Very similar; used at Swansea Works.
Public-domain text, read in full here on John Shaqi.
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