Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(=b=) =The Roasting of Fines.=—Fines (and particularly fine
concentrates) are the usual materials subjected to roasting. The finer
the particles, the more rapid and complete is the oxidation, but the
losses by dust are heavier. The size limit is thus liable to some
variation, but often the material roasted is that under ⅜-inch in size.
_Roasting Furnaces—Requirements._—For the roasting of fines there is
simply required a place where the material can be gently heated in the
presence of a constantly renewed air supply. The fuel has itself a
reducing action, it must therefore be separated from the charge, and
hence the furnace employed is of the reverberatory type. Muffles are
never used for the oxidising roasting of copper ores. Since only a
moderate temperature is necessary for the operation, the furnace needs
but a small fireplace, and it is provided with a large hearth area. The
fuel used is one yielding the fairly long oxidising flame required.
_Developments of Roasting Practice._—The main objects sought in
roasting practice have been—
(1) To have as large a surface of material exposed to heat and
air as possible.
(_a_) By elongating and multiplying the beds of
the furnace.
(_b_) By furrowing and rabbling the charge.
(2) Continually to expose fresh surfaces of ore to oxidation.
(_a_) First by hand-rabbling.
(_b_) Later by movable furnace hearths.
(_c_) By mechanical rabbling.
(3) To obtain a continuous output—
(_a_) By mechanical charging, rabbling,
and discharging.
The Development of the Roasting Furnace.
A. FIXED HEARTH.—In Great Britain from 1583 onward, roasting in _small
reverberatory furnaces_ seems to have been the usual method, and up
to 1850 the furnaces appear to have been only of moderate dimensions,
with a single hearth, 16 feet × 13 feet 6 inches, constructed of
firebricks set on end, and with a fire-box 7 feet × 2 feet 3 inches × 18
inches. Rabbling was done by a long rake, the material being charged
and worked through one door. This method of working wasted time,
made the process intermittent, and caused continual cooling down of
the furnace, involving large fuel costs and much labour. The first
improvements were to lengthen the hearth, to add more working doors,
and to put the charge into the furnace by a hopper passing through the
roof. It was next found best to elongate the hearth still further, and
to drop the level of the bed in stages by about 2 inches at a time,
thus ensuring better control of working. By this means the best type of
_hand-calciner_ was arrived at, consisting of four beds, each 16 feet ×
16 feet, the whole charge being moved forward from one bed to the next
at each stage of the process.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account