Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
As devised by Parkes, various mechanical difficulties were found,
and the working was intermittent, but the principle was recognised
as important. MacDougal in 1873 introduced his modification of the
furnace, primarily for the roasting of pyrites, at a Liverpool works,
and this form has now supplanted many of the older types for copper ore
roasting, and is in operation at most of the new smelting works.
_Principles of the MacDougal Type._—The furnace consists of an iron
cylinder lined with brick. Six circular hearths are constructed inside,
one above the other, and the vertical spindle carrying the arms and
ploughs for each hearth passes through the centre of the furnace. The
ore is ploughed towards openings on each hearth, which communicate
with the hearth below; the charge thus travelling from the outer edge
towards the centre, through the central opening to the middle of the
next floor, then outwards to the openings at the edge, and so on. The
original MacDougal furnace was 12 feet high and 6 feet in diameter. It
was improved by Herreshof in the direction of better rabbling mechanism
and greater ease of repair. The central spindle was an air-cooled
shaft, the supporting arms were made so as to be easily removable
from the shaft to facilitate repairs, and the furnace was enlarged.
Herreshof used air-cooling for the spindle and arms, as shown in Fig.
20.
[Illustration: Fig. 19.—MacDougal Roaster—Vertical Section.]
[Illustration: Fig. 20.—Herreshof Furnace—Section indicating
Connections for cooling Rabbles and Spindles.]
Evans, and subsequently Klepetko, in working the furnaces in Montana,
introduced, in about 1892, various marked improvements. The dimensions
were increased, enlarging the output. The spindle and arms were
water-cooled, which improvement removed much of the great difficulty
in working the MacDougal furnace, where the rapid wearing out of
working parts, and the difficulty of their removal, repair, and renewal
interfered greatly with efficient working.
Many of these troubles have now been overcome in the Evans-Klepetko
type, and in the still further improvements since made at Anaconda.
The general arrangement of the floors, spindles, arms and other
details shown in the Herreshof furnace (Fig. 20) are preserved in the
Evans-Klepetko and similar types of roaster; the chief alterations are
in matters of detail, the results of which have however, been important.
Furnaces of this improved kind are now used all over the West; there
are 64 at Anaconda, Mont.; 32 at the International Smelter, Tooele,
Utah; 24 at Garfield, Utah; 16 at Steptoe, Nevada; and also at
Balakala, Cal., Cerro de Pasco, Peru, and other large smelting centres.
_Important Advantages._—Of the marked advantages of this type of
furnace, the following are perhaps the most striking and important:—
(1) There is a great saving of floor space by having the six
hearths one above the other.
Public-domain text, read in full here on John Shaqi.
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