Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(2) The use of a central common spindle carrying the arms
and ploughs simplifies the mechanism.
(3) The form is convenient for the compact arrangement of
a roasting plant of many units for feeding, discharge,
and supervision.
(4) Very little heat is lost by radiation, as the heat
passes mostly from one hearth to another.
(5) Very little fuel is required, none with heavy sulphides
(except for starting), as the heat of oxidation of the iron
and sulphur usually yields a high enough temperature to keep
the operation going. The fuel costs are lower than in other
types of roaster.
(6) Thorough rabbling, greater uniformity and better mixing
of product, continuous and regular feed and discharge are
obtained.
(7) The roasting is thorough, and perfect control of the
degree of oxidation is ensured by adjusting the rate of
passage of the ore through the furnace, which is regulated
by varying the ore feed and the speed of rotation of the
rabbles.
(8) Great saving in labour costs and difficulties. The
labour in roasting plants is extremely arduous, on account
of the high temperature of the material, and is dangerous on
account of the atmosphere.
=The Evans-Klepetko-MacDougal Roasting Furnace Plant at Anaconda.=—The
roasting plant at Anaconda formerly consisted of 56 Brückner cylinders,
which were eventually all scrapped and replaced by new plant of the
MacDougal type, subsequently greatly modified and improved as one
difficulty after another had to be overcome.
The saving in working costs resulting from this replacement of the
Brückners by MacDougal roasters is reckoned at about 5 cents (2½d.) on
every ton of calcines treated.
The roasters are arranged in four rows of 16 each, running east and
west. The charge cars travel along tracks at a height of 20 feet above,
discharging into rows of bins, one situated over each calciner.
[Illustration: Fig. 21.—Spindle Connections and Guide Shields of
Evans-Klepetko Roasters.]
_Details of Furnace._—Height, 18 feet 3½ inches; diameter, 16 feet. Six
hearths. The spindle is made in three lengths, each to carry the arms
for two hearths; it is 18 inches in diameter and is water-cooled. The
rabble arms are 6 feet long, half round, and flanged on the lower side;
they too, are hollow and water-cooled. The rabble-blades were formerly
cast in one piece with base plate, so as to slide on to the arms, but
are made now with detachable blades, which slide into grooves on the
base plate, so as to facilitate removal for repairs; the blades are 6
inches square and 1½ inches thick (Fig. 32).
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