Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Coal is charged every 40 minutes in quantities of 1½ tons at a time,
from bins which extend across the entire width of the fireplace,
feeding through four hoppers into openings 1 foot square in the roof of
the fire-box, and the withdrawing of the gates is operated by means of
levers at the platform. Over the fire-bridge are two rows of air-holes
used for regulating the length and character of the flame in the
furnace; the flame, however, plays a subordinate part in the smelting
reactions. The coal employed is from Diamondsville, Wyoming, and gives
a flame 125 feet in length, the appearance of which is gauged through
the window fixed in the off-take flue, this being visible from the
fire-box platform. The coal is run-of-mine quality, and considerable
slack is used. It possesses a high calorific power and a large
proportion of volatile constituents, but clinkers rather badly, and a
clinker grate is worked with.
_Grating._—The fire rests upon 3-inch round bars placed at 4½ to 6-inch
centres, and is maintained at a depth of about 27 inches. Grating
requires to be conducted at fairly frequent intervals, usually twice
per shift, in order to keep the fire free and to prevent channelling,
which is indicated on the draft gauge by a drop from 0·75 inch to 0·50
inch, due to airing. It serves further to prevent clinkering, which,
when taking place in the fire, causes a rise of from 0·75 up to 1·0
inch on the gauge. The operation of grating usually occupies about
half-an-hour; the work is arduous, and the heat to which the workman is
exposed is itself very trying.
_Coke Recovery._—A constant stream of half-burnt fuel and ashes falls
through the bars, and during the clinkering operations large quantities
are dropped. The material all falls down a bank inclined at 45°,
into a channel where it is met by a stream of water which washes it
along launders and through a grizzle, to a settling tank. The settled
products are subsequently jigged, the recovered coke being washed over
the tail-board to a trommel, and by this means 10 per cent. of the fuel
charged into the furnace is recovered in a useful form. This coke is
used up as a constituent of the briquettes.
TABLE VI.—DAILY REPORT—REVERBERATORY FURNACES. AUGUST 17TH, 1908 (GOOD
DAY).
Public-domain text, read in full here on John Shaqi.
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