Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The temperature maintained in the furnace is high, approximating to
1,500° C., and just previous to dropping in a fresh charge, a workman,
by means of a rabble, feels about the hearth below the charging hopper
in order to ensure that all of the previous charge has been melted,
and that none of it is sticking to the furnace hearth. By employing
only the comparatively small quantities of 15 tons, this sticking is
avoided, since such charges are not heavy enough to sink unmelted
through the 8 inches of slag and 8 inches of matte in the furnace.
The former practice of feeding charges amounting to 45 tons through
hoppers situated all the way along the furnace had given serious
trouble in that respect, and had consequently to be discarded. When the
examination of the hearth is completed, the time occupied being very
short, the side door is closed, and sealed with sand; the covers to
the holes in the roof are now withdrawn, the gates closing the hoppers
pulled back, and first the 5-ton, then the 10-ton charge is dropped
into the furnace. The whole operation, including the preliminary
opening of the door to test the furnace bottom, occupies five minutes.
Very little hand labour is required round these enormous furnaces,
except for the grating of the fires, for the charging of coal and
calcines every hour by the operation of levers from the fire-box
platform, for the skimming of slag at intervals of four hours, and for
the tapping of matte when required. The whole of this work is conducted
by the skimmer and two helpers to each furnace, one of the men also
looking after the boilers.
As soon as the charge has been dropped on to the pool of molten
material, the mass appears to spread out over the surface and float
towards the skimming door, in a thin slow-moving stream which
disappears when about half-way down, being usually melted within one
hour. The former 40-ton charges required as much as eight hours for
melting.
Owing to the great heating effect of the large bath of hot material
below, and of the intense flame above, there is but little cooling
action on adding the fresh charge; whilst with this length of furnace,
practically all the dust is settled, and very little is carried into
the flues.
_Coaling._—The quantity of coal employed amounts to 20 to 25 per cent.
of the charge, or about 50 to 60 tons per day per furnace, 1 ton of
coal smelting rather less than 5 tons of calcines.
[Illustration: Fig. 29.—Fire-box End of Reverberatory Furnace, showing
massive Bracing, Charge Bins, and Charging Levers—Anaconda.]
[Illustration: Fig. 30.—Interior of Reverberatory Furnace (looking
towards Skimming Door), showing Expansion Spaces in Roof, and Charging
Holes—Anaconda.]
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