Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The great success of large reverberatory furnaces worked under suitable
conditions, has had the tendency to tempt smelters in different parts
of the world to erect furnaces of similar size independently of the
character of the available fuel, and in several cases results have been
unsatisfactory, at least in the earlier stages.
These preliminary failures have, however, served the purpose of
developing the adaptation of other fuels for this work, and from the
employment of oil for the purpose, important extensions in practice
will undoubtedly develop in the future of reverberatory furnace working.
The device of using pulverised coal as a fuel has attracted attention
at several smelters where the local coal as mined was proved to be
unsuitable for use. In practice, however, the method has, up to the
present, given unsatisfactory results, for although a longer flame and
higher temperature have been obtained in the furnace, difficulties
in working have arisen which appear to bar its use. One of the chief
drawbacks has been due to the fine ash from the fuel, which is
deposited in the flues in large quantities and even causes considerable
slagging in them, impeding the working of the furnace and preventing
the recovery of heat from the furnace gases. Further difficulty,
though not quite so serious, was caused by the dust being blown upon
the charge and tending to settle upon it; forming a non-conducting
blanket which retarded the melting of the material by the flames. The
method does not appear at present to offer much promise of extended
application to copper smelting.
_Oil Fuel in Reverberatory Practice._—The successful application
of oil as a fuel marks a useful advance in reverberatory practice,
particularly in connection with the working of large furnaces.
On several of the smaller plants, oil fuel has been in use with
considerable success for some time, but within recent years the
building of large-sized furnaces without having at hand suitable
coal resources has led to attempts to employ oil in its place, and
the preliminary difficulties appear to have been to a large extent
successfully overcome. The work at the Cananea Smelter with oil fuel,
and the discussion on Ricketts’ first report of his experience, afford
valuable indications of the possibilities of this method. Working on
charges consisting to a large extent of flue-dust, several thousand
tons of material have been smelted in furnaces yielding 245 tons daily
output, at a cost which compares very favourably with that of ordinary
practice. This success is particularly noteworthy in view of certain
features in the preliminary system of working which will doubtless be
altered at no very distant date, and of the fact that flue-dust is
sometimes a difficult material to melt in a reverberatory furnace, even
when good coal is available as a fuel.
[Illustration: Fig. 31.—Shelby Oil-burner for Reverberatory Furnace
Use.]
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