Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Nothing has been said so far concerning one trait of all of the irons
and indeed of most metals and alloys which are used for casting
purposes. This is the tendency to “shrink” during the solidification and
cooling of the metal of the casting. On account of the freezing of the
outer portions of the casting before the metal of the inside, there must
result certain hollow places or cavities after the inside metal has
cooled _unless_ some channel is kept open through which fluid metal can
pass inside to keep cavities from forming. We will not here go into the
matter of shrinkage with its great worry to the molder nor the ingenuity
and strategy through which he produces castings without shrinkage
cavities. One of the methods taken to overcome the trouble will be
explained in the chapter on Cast Steel which is to follow.
There is, however, another type of shrinkage—that exhibited by the
contraction of the entire piece of metal as it gradually cools after
solidification. This presents a rather curious and interesting case.
It is well known among founders and pattern makers, that gray cast iron
shrinks during cooling about ⅛ inch per foot, white iron ¼ inch per foot
and cast steel ⁵⁄₁₆ inch per foot. That is, a bar cast exactly one foot
long will be found when cold to be ⅛ inch short if of gray cast iron, ¼
inch short if of white cast iron and ⁵⁄₁₆ inch short if of cast steel.
The patterns have to be made larger than the castings desired to allow
for this shrinkage.
But, during annealing, white cast iron loses one-half of its ¼ inch per
foot shrinkage and the resulting malleable cast iron is found to have a
net shrinkage of but ⅛ inch per foot which is the same as that of gray
iron.
It appears that the precipitation of the temper carbon expands the bar
throughout to practically the same dimensions which it would have had if
flake graphite had been allowed to precipitate through slow cooling, as
is the case with gray cast iron.
This is cleverly taken advantage of by manufacturers of swivels of
malleable iron, such as those shown. The inner portions are separately
cast first and thoroughly cleaned after which they are imbedded in
another mold. The outer portions are then cast around them, shrinking so
tightly upon the inner portions that they cannot be turned at all.
However, upon annealing they loosen enough that they can readily be
turned yet remain tight enough that they cannot be separated.
Public-domain text, read in full here on John Shaqi.
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