Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
While in this country the Reaumur process of annealing is not followed,
a “packing” of ore or scale is generally used. Some use an inert packing
such as sand, and as first mentioned, some use no packing at all.
Really, one of the main purposes of the “packing” as now used is the
prevention of warping of the castings in the pots while annealing. The
annealing temperature is not so high as in Europe nor is the annealing
continued so long, but when packing is used for the shorter time only,
some surface carbon is removed and the carbon throughout the center
portions of the castings is precipitated in the coke-like form which is
known as “temper carbon” to distinguish it from graphite which is shown
in photomicrograph No. 35. To the eye, then, fractures of such castings
show black centers and white rims. They are known as “black heart”
castings and these form the bulk of the malleable cast iron made in this
country.
[Illustration:
FRACTURE OF BLACK HEART IRON
Note the white rims and black coke-like interiors. The majority of
American malleable iron is of this “black heart” variety.
]
We may say, then, that there are in general three varieties of malleable
cast iron: the “all black” which is annealed without “packing,” the
“black heart,” annealed in “packing” and the most common kind in this
country, and in Europe, but very rarely here, the “whiteheart” from
which practically all of the carbon has been burned during the “anneal.”
[Illustration:
MALLEABLE CAST IRON SWIVELS OF WHICH PARTS NO. 2 ARE CAST TIGHTLY
AROUND NO. 1 AND LOOSENED ONLY UPON ANNEALING.
]
Comparison of photomicrographs No. 35 and No. 30 given on page 181, will
show at once one of the reasons for the much greater malleability of
malleable cast iron. While the total carbon present is very nearly the
same in the two irons, the difference in physical form causes great
difference in the malleability of the two. In the gray cast iron, No.
30, the carbon is crystalline and in the form of long brittle flakes
which cut through and separate the grains of iron. Thus “planes of
cleavage” are formed which make the alloy unable to resist severe shock
and cause it to be anything but malleable. It is not so with annealed
malleable cast iron. Here the carbon is in the form of small pellets
which are imbedded among the grains of pure iron, the malleability of
which is not seriously impaired largely because of the continuity of the
“pure iron” structure. A second reason for the ability of malleable cast
iron to withstand shock is that in the burning out of the carbon of the
outer portions of the casting very small cavities are left. These allow
the surface to become considerably deformed and battered under
successive shocks without great strain on the casting itself.
Public-domain text, read in full here on John Shaqi.
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