Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Baked molds, of course, are comparatively rigid. As the risers which
stand on top of the flanges and other high parts of castings aid in
resisting the natural shortening of long castings during and after
“setting” of the metal, there is great liability that the still red-hot
casting will crack somewhere along its length. It is therefore necessary
to loosen with bars the sand of the mold as soon as the metal of the
casting has set, particularly between the risers, and to break out the
sand of the core inside, around which the shrinking metal might crack
were the sand left in its hard packed condition.
After the casting is shaken out from the mold, it is cleaned and the
risers cut off either by sawing or with the more modern oxy-acetylene
torch flame.
[Illustration:
OTHER TYPICAL STEEL CASTINGS
]
Steel castings should be annealed in order to “refine,” i.e., make finer
the grain of metal and to equalize “strains” which are set up in the
castings during cooling. Coarse grain and internal strains tend to make
the castings brittle. No such extended annealing, however, is necessary
as is the case with malleable cast iron, for no divorcing of carbon from
the iron with separation of free carbon is possible. The castings are
carefully heated to a temperature of about 1600° or 1700° Fahrenheit and
allowed to cool slowly.
After annealing, they are cleaned and excrescences removed by chipping,
after which the castings are tapped, drilled or otherwise machined
according to the purposes for which they are intended.
[Illustration:
CAST STEEL VALVES, STEAM SEPARATOR, AND DIRECT-RETURN TRAP FOR USE
WITH SUPERHEATED STEAM
]
While more costly in manufacture and installation than are those of cast
iron, valves, fittings and other cast steel products are, so far as we
now know, practically permanent. Their notable shock resisting quality
is well shown in the following table which is reprinted from page 188.
[Illustration:
POURING STEEL INTO MOLDS FROM A BOTTOM-POUR LADLE
]
It is to be noted that while malleable cast iron far surpasses
“semi-steel” in this property, though their tensile strengths are
ordinarily somewhere near the same, cast steel, in turn, offers more
than six times the resistance of the malleable iron to shock and has
nearly double its tensile strength. It is this great strength and
resistance to shock, heat and pressure, with freedom from “permanent
growth” under alternate heatings and coolings that make cast steel such
a valuable material for the many purposes for which castings are to-day
employed. Millions of steel castings annually find varied application.
Public-domain text, read in full here on John Shaqi.
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