Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
═══════════════════╤════════╤══════╤══════
Alloy │Tensile │Number│Total
│Strength│ of │ Foot
│ │Blows │Pounds
───────────────────┼────────┼──────┼──────
Cast Iron │ 23,400│ 7│ 102
Semi-steel │ 35,050│ 11│ 206
Malleable Cast Iron│ 37,140│ 22│ 1,580
Cast Steel │ 72,120│ 92│10,112
───────────────────┴────────┴──────┴──────
In modern power houses and other commercial steam and hydraulic
installations particularly, steel castings have come to be the materials
usually specified and approximately the only ones which satisfactorily
serve under the severe conditions of to-day.
[Illustration:
POURING FROM A LIP-POUR LADLE
]
Undoubtedly the first steel castings were poured from crucible steel,
though we must remember that the crucible is a melting and not a
refining furnace. This was only natural. In the crucible the metal can
be made very hot and fluid, and if of proper composition and properly
“killed” crucible steel makes very fine castings. Crucible steel
castings, however, are not in as fortunate a position as are other
products of this high grade material. Tool steels ordinarily bring high
enough price that there remains a profit to the manufacturer though his
manufacturing cost is necessarily high. In the steel casting line,
however, there is much keener competition and crucible steel has had
considerable difficulty in maintaining its place. It seems to be a
matter of price alone.
Open-hearth steel is very largely used for steel castings, more than
two-thirds of all made in this country being of this material. About one
half of these are poured from basic open-hearth metal, and the other
half from acid metal. It is generally considered that the product of the
acid-lined furnace is a little freer from over-oxidation.
[Illustration:
TAPPING SIDE OF TWO-TON OIL-BURNING OPEN-HEARTH FURNACE FOR STEEL
CASTINGS
]
Open-hearth steel cannot generally be as hot and fluid as are the steels
made in other types of furnaces. For this reason as well as because of
the larger size of the usual open-hearth furnace, small castings are not
generally poured from this steel. It is for steel castings of
considerable size and where there are sufficient orders to warrant a
steady and large output that the open-hearth has its place. True,
smaller open-hearths are now built, some of them of only two or three
tons capacity, but, in general, the standard open-hearth for steel
castings is of fifteen tons or more capacity and of the style of the
open-hearth furnaces which were described in Chapter IX.
In their proper sphere they are highly satisfactory, but they are
“inelastic” in that they must be run continuously day and night and
should not be allowed to cool until extensive repairs are imperative.
Public-domain text, read in full here on John Shaqi.
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