Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The details of construction of the furnaces which are used for metal for
castings are more or less different, but they are not of particular
interest to us. The working of all is similar and a general description
should suffice.
[Illustration:
DRAWING OF THE SNYDER ELECTRIC FURNACE
]
[Illustration:
SMALL SNYDER ELECTRIC FURNACE TAPPING
]
Whether starting with furnace cold or hot, materials in molten or in the
more usual “cold” form are charged on the shallow hearth of the furnace.
The charging doors are closed, the current is turned on and the carbon
electrodes are lowered until an arc is struck between the upper
electrodes and the metal on the hearth, which in some way is made to
connect with the negative electrodes. In one or two of the types
mentioned the arc plays between the carbons, all of which are above the
bath.
At first there are great fluctuations in the current intensity because
of the uneven surface presented by scrap steel on the hearth. In a short
time, however, the current steadies. The intense heat of the arcs soon
brings cold steel to a molten condition.
Occasional attention from the attendant is necessary to see that the
melting is even and that any outlying pieces of steel are pushed to the
center where they must melt.
[Illustration:
SKETCH OF THE HEROULT THREE-PHASE ELECTRIC FURNACE
There are three electrodes, all of them above the bath. Only two show
here.
]
In the basic-lined furnaces lime is usually charged with the cold steel.
With the iron oxide which is added from time to time this forms a highly
oxidizing slag, which, after it takes the phosphorus from the metal, is
skimmed off.
As you will remember, the other processes stop at this point, little
further refining being possible. In the electric furnace, however, the
sulphur, also, can be reduced to almost any desired amount by use of a
further addition of lime, and greater heat. Not only can the sulphur be
reduced to very small percentages but the over-oxidized bath can be
brought to neutral condition and the green or black slag made white with
return of its manganese and iron to the bath. This is accomplished by
addition of small amounts of powdered coke or coal. The whole process is
under very accurate control.
With a practically white slag, which is the signal that the deoxidation
of the bath is complete, and the sulphur reduced, the steel is ready to
pour provided it is hot enough. Tests of this are usually made either by
pouring a little of the steel from a small ladle and observing its
fluidity or by observing the quickness with which the end of an iron bar
is melted off when plunged into the metal in the furnace.
[Illustration:
THE HEROULT ELECTRIC FURNACE
]
Public-domain text, read in full here on John Shaqi.
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