Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Commercial melting of metals by the electric current has been sought for
half a century. In 1879 the first furnaces of promise were patented by
Sir William Siemens, one of the Siemens brothers who became so well
known through their great work with the open-hearth furnace, the gas
producer and many other things metallurgical. While Siemens melted as
much as twenty-two pounds of iron per hour in his furnace, the cost of
the electric current at that time was so high as to be practically
prohibitive for the manufacture of steel in competition with the
open-hearth, Bessemer and crucible processes.
[Illustration:
DRAWING OF SIDE-BLOWN CONVERTER IN BLOWING POSITION, SHOWING EDGE OF
METAL EVEN WITH ROW OF TUYÈRES
]
Little of great moment in the electric furnace line developed during the
nineteen years which followed. Then, in 1898, Stassano in Rome, Italy,
constructed a furnace in which three carbons gave an electric arc above
the surface of the bath. About the same time, Heroult, a Frenchman, was
developing the electric furnace which to-day has become so well known in
this country, and which bears his name. Other well known furnaces of the
arc type are the Gronwall-Dixon, the Snyder, the Girod and the
Rennerfelt.
In general, electric furnaces have more or less round steel shells with
shallow brick, magnesite or sand-lined hearths, and sidewalls and
removable roofs of brick. Heat, of course, is furnished electrically. In
most of them long carbon electrodes are lowered through holes in the
roof until the lower ends strike an arc with the metal on the hearth.
The number of carbons may be from one to four or more depending upon the
style and size of the furnace and the manner in which electrical
connections are made. All of the furnaces mentioned have been used for
the production of steel for castings and the Heroult and Girod are in
use in larger sizes for electric steel for rails and miscellaneous
products. The steel is first cast into ingot molds and is later rolled
down into bars, rods, etc.
[Illustration:
A GRONWALL-DIXON 5–TON ELECTRIC FURNACE TAPPING
]
[Illustration:
FIRST EXPERIMENTAL ARC ELECTRIC FURNACES PATENTED BY SIR WILLIAM
SIEMENS IN 1879
]
All of the above use carbon electrodes and are known as “arc” furnaces.
There is a distinctly different type of furnace which, also, is in use
in commercial sizes. This is the “induction” furnace. In this, what is
known to electricians as a secondary current is “induced” in the bath
itself and heats the metal. Of this type the Kjellin and the
Rochling-Rodenhauser are the best known in this country. While they are
in use in the larger sizes for production of steel for ingots, these two
furnaces do not seem to have been used to any extent for metal for steel
castings.
Public-domain text, read in full here on John Shaqi.
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