Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
As we must anyway shape the metal into useful implements and other
products, it is fortunate that the quality of the metal is benefited by
the process.
[Illustration:
No. 69a. PHOTOMICROGRAPH OF COLD-DRAWN STEEL WIRE SHOWING DISTORTION
OF THE CRYSTALS FROM COLD WORKING
Hot Working does not produce distortion
but makes the grain finer. Annealing relieves
this distortion to a great extent.
(_Magnification 70 Diameters._)
]
Forging
[Illustration: [Man]]
Undoubtedly the earliest shaping of ferrous (iron) metals was by
hammering the small balls of metal into bars, spears or swords.
Presumably it was done with stone hammers which later had to give way to
hammers made of iron. These had sufficient hardness to serve the purpose
well.
For hundreds of centuries the shaping of iron, steel and the other
metals into tools and weapons must have been done by such forging
methods. It is not difficult for us to picture the early smiths at their
work, laboriously and yet very skillfully hammering into spear-heads and
sword-blades the lumps of iron or Wootz Steel which they had made in
their crude furnaces.
[Illustration:
THE OLD OLIVER FOOT-POWER HAMMER
]
[Illustration:
AN OLD FORGE HAMMER
]
In much the same way, though on a considerably larger scale and with
heavier and better hammers and tools, was the same work done up to the
time of the invention of Cort’s rolling process—about 1783. Various
styles of hammers were used, some with a spring pole attached to raise
them for the next stroke which was delivered by foot power, others known
as “helve” or “shingling” hammers gave periodical blows as teeth on a
revolving wheel lifted and allowed the hammer heads to fall. The heavier
ones often gave as many as seventy-five and the lighter ones which were
used for “tilting” (forging) shear steel into bars or implements as high
as three hundred blows per minute.
[Illustration:
THE SQUEEZER WAS SOMETIMES USED IN PLACE OF THE HAMMER
]
[Illustration:
THE OLD TILT HAMMER
]
Though Cort’s rolls very materially aided in the shaping of balls of
iron from the puddling furnace into bars, the hammering or forging
method remained the one by which finished iron and steel articles were
made.
About 1835 it happened that a very large propeller shaft for a new ship
was desired. Being so large, no one was found who could forge it until
the matter was put before an English iron-worker named James Nasmyth,
who had a reputation for ingenuity. Nasmyth roughly sketched out an
immense hammer which he proposed to operate by steam. There was no
opportunity to build it, however, for the propeller shaft never was
ordered. But the idea of the steam hammer got to certain French
engineers, who constructed one which Nasmyth came upon during a visit to
a French iron works. Nasmyth realized the importance of his invention,
which, luckily, the Frenchmen had not attempted to patent. A patent was
granted to Nasmyth.
[Illustration:
Public-domain text, read in full here on John Shaqi.
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