Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Much “gray matter” has been expended in attempting to overcome these and
other defects to which large steel ingots are liable. Covering the
molten ingot top with charcoal; filling in before complete
solidification with additional molten metal; and keeping the ingot top
molten by application of powerful gas flames have been, perhaps, the
most useful methods.
But, even so, piping and segregation have not been completely prevented,
though great improvement has resulted.
The usual way around the difficulty is to make certain that only the
bottom (or best half) of each ingot is used for the most important
products, such as locomotive and car axles, firebox and boiler plates,
rails, etc. The next or third quarter or a little more is utilized for
products which go into less exacting service. These may be plates for
ordinary water tanks, for flooring, for ship plates, etc. The top part
which contains the pipe is cut off and goes back to the furnace to be
remelted. It is termed “discard.”
The big steel makers themselves shape most of their steel into such
finished products as rails, plates, rods, and wire. Some of it is by
them reduced from the ingot into intermediate “blooms,” “billets,”
“bars,” etc., and sold in this form for the manufacture of axles, drop
forgings and the hundreds of products which we each day see.
It is a very fortunate circumstance that at a cherry-red or white heat
the carbonless irons and most of the steels can be quite easily
fashioned into products. As is well known to us the most usual methods
of mechanically shaping these metals while hot are by hammering, by
rolling and by forging in a press.
With sufficient power and proper appliances, soft and medium steel to a
considerable extent can be fashioned cold, but, of course, in this
condition its resistance to reshaping is immensely greater. The cold
treatment of these metals is usually some form of tube or wire drawing.
Certain other methods such as extrusion, spinning, etc., are also in
use, and, through them, some otherwise difficultly formed products are
made.
In one of the earlier chapters we saw that annealing refines (make
finer) the grain of a steel casting and improves its physical
properties. Annealing for refining purposes is practiced with other
steel products also, and with just as effective results.
However, the mechanical shaping of steel while at cherry-red or at a
white heat much more materially refines the grain while helping the
strength and greatly increasing the ductility of the alloy. Steel which
has been hot-forged or rolled is said to have been “hot worked.” Steel
usually is “hot worked,” for “cold-working” methods are not so generally
applicable and the product is more liable to suffer under the more
drastic treatment. The amount of “hot-work,” at proper temperatures,
that low and medium carbon steels will stand with improvement of the
grain and physical properties is considerable.
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