Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Forged articles have another advantage which we should not overlook. The
physical properties which are imparted during forging are somewhat
superior to those which the rolls bestow. The physical properties shown
by the latter are very satisfactory, however.
CHAPTER XVII
THE ROLLING PROCESS
[Illustration:
EARLY ROLLS
]
After invention of the puddling furnace with its rather large yield from
the standpoint of those days, Cort about 1783 found the hammering method
unsatisfactory for his purposes and rolls were devised by him to
facilitate working of the larger balls of iron which his furnace
produced.
His rolls were provided with a series of grooves which systematically
reduced the balls of iron to pieces of longer and longer length and
proportionally decreasing diameters. They were power driven and served
very well as long as iron and steel were made in quantities no larger
than those which were produced in the puddling and crucible furnaces.
Quite naturally there was little or no change in the essentials of
rolling mill design until it was forced by the invention of the Bessemer
steel-making process. With that occurrence trouble began. The
open-hearth process followed, and, with the increasingly large steel
outputs of mills using these processes, necessity after necessity
developed which resulted in the highly developed rolling mills of
to-day.
[Illustration: [Mill]]
The “Two-High” Mill
The mill as invented by Cort had but two rolls and these were actuated
by a fly wheel. Turning in one direction continually, the rolls allowed
the piece being rolled to go through in only one direction, i.e., it had
to be returned from the rear to the front side of the mill after every
passage, usually called “pass.” This was done by the “catcher,” a brawny
man at the rear of the mill, seizing the piece, lifting one end bodily
to the top of the upper roll over which it was carried back with more or
less difficulty and awkwardness to the “roller,” who, from the front,
seized and entered it again into the next succeeding or smaller groove
of the rolls.
[Illustration:
TWO-HIGH ROLLS AND EFFECT ON THE PIECE
]
The “Three-High” Mill
[Illustration:
ACTION OF THREE-HIGH ROLLS
]
In 1857 John Fritz was watching his men at their slow and fatiguing work
at the two-high mill of the Cambria (Pa.) Iron Works. The thought struck
him that by adding another or third roll at the top, the piece could
also be given a pass on every trip back to the roller in front. The
rolls would of course pull it through, the work would be less severe on
the men, and, receiving passes in both directions, the piece would
receive the full number in approximately one-half of the time which was
then required, and, more important than all else, it would not have
nearly so long a time to cool and could be finished at a more desirable
temperature—a great advantage.
Public-domain text, read in full here on John Shaqi.
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