Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Just why some coals will coke while others of apparently the same
composition as shown by the chemist’s analyses, will not, but instead of
the hard brittle mass will leave a heap of brown or black powder, is not
as yet definitely known. It is easy enough for chemists to determine
with accuracy the amounts of hydrogen, nitrogen, oxygen, carbon,
sulphur, and other elements; but it is a difficult and perhaps an
impossible matter to determine just how these elements are “hitched up”
in the very complex mineral, coal,—one of the most complex substances
which we know.
Various theories have been advanced in the attempt to explain the coking
quality. A bulletin of the United States Geological Survey claims that
the relative percentages of hydrogen and oxygen in the coal determines
it; others have held that it depends upon the compounds of a tarry or
asphaltic nature present. The fact remains that some coals coke without
trouble, while others do not coke at all. As yet the only real way to
tell whether a new variety of coal will or will not coke is to try it.
Since 1713, when Abraham Darby in England succeeded in introducing it as
a substitute for the fast disappearing charcoal for use in blast
furnaces, coke has become the standard fuel. It is very strong and will
bear up under the great weight of iron ore and limestone with which the
furnace is charged. So furnaces for use with coke may be built much
larger than those in which charcoal is to be the fuel. The porous nature
of coke allows it to burn rapidly with intense heat, so that the output
of an iron works is greatly increased through its use—a very desirable
thing in these days of big things. It has its disadvantages, of course,
mainly high sulphur, a deleterious substance for which molten iron,
unfortunately, has a voracious appetite, and a rather high percentage of
ash which must be fluxed out. But all in all, it is a very desirable
fuel for blast furnace and other metallurgical purposes, as is shown by
the fact that it is used in the production of about ninety-nine per cent
of all iron and steel now made.
[Illustration:
DRAWING THE COKE
]
What is known as the Appalachian coal region produces coal for more than
seventy-five per cent of the coke made in the United States. This region
includes the strip of territory extending from Western Pennsylvania and
Ohio down to Tennessee, Georgia, and Alabama. The famous Connellsville
district is a part of this region.
Illinois and Indiana have a great deal of coal, which, however, has
rather indifferent coking qualities. Almost constant experimentation has
been carried on in the attempt to induce these semi-coking coals to
coke. The best that has so far developed is the use of a considerable
percentage of them in admixture with coals of good coking qualities.
Such mixtures yield quite satisfactory coke.
The Beehive Oven Process
[Illustration:
LARGE PIECES OF COKE
]
Public-domain text, read in full here on John Shaqi.
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