Non-technical chats on iron and steel, and their application to modern industry — John Shaqi
Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The active agent, which produces the chemical or fluxing action in the
blast furnaces, is carbonate of calcium (lime) of which limestone
contains about 98 per cent. Dolomite is a mixture of carbonates of lime
and magnesium, about 53 per cent of the former and 45 per cent of the
latter, and is sometimes used in place of limestone. Fluor spar, a rock
composed of calcium and fluorine, is used in small quantities in some of
the metallurgical processes. It is a very powerful flux.
CHAPTER IV
THE BLAST FURNACE
Up the dark tower shoots the elevator with its “buggy” of coke. Its
speed is not conditioned to the comfort of man, who is not supposed to
be a passenger, except the occasional laborer whose duty as buggy-pusher
requires his presence on twelve-hour shifts at the top. So we, whose
exploratory proclivities have led us at the office to sign away our
lives for grant of a pass to the blast furnace, find our breath about
taken from us with the first mad dash into the darkness of the climb.
That stone tower had looked much more innocent from below.
But now the rickety elevator has as suddenly emerged into the light
again and stopped abruptly at the charging floor which extends across
the chasm to the top of the furnace.
As the smoke-begrimed buggy-pushers rush the buggy of coke across to the
furnace bell, we have opportunity to notice that we are a full hundred
feet above ground. Just here, seemingly so close that we can put our
hands on them, in a row, are the round steel tops of the four stoves
which are for the purpose of preheating the blast. The huge pipes, dust
arresters, tanks, and buildings, all so necessary to the plant, look
almost like a tangled mass from our high station, while the charging
floor upon which we stand, the shoulder-high steel fence around it, the
furnace top, the adjacent stoves and in fact everything for a half mile
around us, is colored yellow-red with iron dust. We understand the
reason for this when the buggies of ore which have succeeded the coke
are dumped into the funnel-shaped depression around the conical bell at
the center. As the huge bell is lowered and the charge slides in there
is considerable blowing out of the fine ore dust, which, in fact,
continually “oozes” out of all crevices under the heavy pressure of the
blast inside.
[Illustration:
HAND-FED BLAST FURNACE
]
Day and night, month in and month out, during the life of the fire-brick
lining of the furnace, this routine of charging, first coke, next the
theoretically correct charge of analyzed iron ores, then limestone, in
rotation goes on. From 6 A.M. to 6 P.M. and from 6 P.M. to 6 A.M. on
twelve-hour shifts, alternating gangs of laborers push the buggies
across to the furnace top, dump and return them to the elevator already
up with another load.
Public-domain text, read in full here on John Shaqi.
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