Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
But the romantic period of the hand-fed furnace and the gloriously
beautiful pig beds at casting time are rapidly passing; in fact, are
almost past. Modern “skip-hoists” carrying automatically dumped buckets
or cars charge the furnace more economically than even low-waged
laborers can do it. The two charging cars alternate, one filling at the
bottom in the stock house while the other is dumping through the double
bell at the top of the furnace. Furnaces are now tapped by power driven
drills which make quick work of a formerly difficult operation. Instead
of running it into the sand bed, the molten iron from the furnace is
nowadays run into ladles alongside the cast house as is the cinder which
was described above. If the metal is to be made into pigs it goes to the
pig casting machine, where the traveling iron molds very quickly convert
the entire cast into “chilled cast” pigs. At the top of the incline
these pigs which have been cooling under sprays of water fall from the
traveling molds into railroad cars below which deliver them to the
consumer.
[Illustration:
HOW PIG IRON IS NOW CAST INTO TRAVELING MOLDS
]
[Illustration:
UPPER END OF CASTING MACHINE WHERE PIGS ARE DUMPED FROM TRAVELING
MOLDS INTO RAILWAY CARS
]
In large steel works the greater part of the molten iron is not cast
into pigs at all but while yet molten is directly charged into the
open-hearth or Bessemer furnaces which convert it at once into steel of
which the greater part is made into plate, rails, or other shapes before
being allowed to cool. Even the gas is recovered nowadays. Its journey
through the “dust arrester” rids it of most of its dust, after which
filters and washers clean it thoroughly. That not required for the
heating of the stoves is used for firing the steam boilers about the
plant and as fuel for batteries of huge gas engines which in large
plants have been installed to generate low-priced electric current.
It should be noted that in modern practice iron is mined, loaded,
transported to the furnaces, unloaded, charged and made into pigs or
converted into steel and even into the finished products with
practically no hand labor, all operations being performed by machinery.
Though a “direct” process for converting the ore into wrought iron or
steel has been long sought, a method has never been found, except that
used in the very small way followed by the old iron-workers with their
crude furnaces. It has always proved commercially advantageous to make
pig iron in the blast furnace as an intermediate step and then by a
second step convert it into wrought iron, steel, etc. So the ore is
brought from the mines to the furnace, the coke and limestone arrive
from another region, and batteries of huge blast furnaces through the
country make from them the pig iron.
Public-domain text, read in full here on John Shaqi.
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