Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
To state the matter in a simple way, iron ore, which is essentially a
natural “iron rust,” is the metal, iron, held in the strong chemical
grip of the gas, oxygen, which normally forms one-fifth of the air we
breathe. As you note, the combination forms a substance entirely unlike
either the iron or the oxygen, but both of these can be regenerated from
it (the ore) by chemical methods. Under influence of high heat (this is
one of the chemical methods, by the way), this stranglehold can be
broken by carbon, of which lampblack, graphite, charcoal, and coke, are
our most familiar examples. The result, in the small, crude, and
inefficient furnaces of long ago was a disappointingly small ball of
crude iron, pasty and scarcely meltable, even at highest heats, but soft
and malleable when cold. As mentioned, it was a variety of what is now
commonly called “wrought iron.”
[Illustration:
A CATALAN FORGE WITH ITALIAN TROMPE, OR WATER BLOWER
]
The ancients got this far.
But this was not “cast iron.” When, however, much more charcoal was
present in the highly heated furnace than was necessary simply to
combine with the oxygen of the ore, the liberated iron greedily absorbed
enough of the extra carbon to change its own nature. The metal then
became very fluid, whereas before it had been pasty and stiff even at
much higher temperatures, or, indeed, at white heat. This liquid iron
could be “cast,” that is, poured into molds and in that way made into
various useful shapes. It therefore became known as “cast iron” because
of this property.
So the brittle metal (cast iron) in our kitchen ranges, for instance, is
only the early malleable form of the metal _surcharged with_ or having a
large amount of carbon (3½ per cent to 5 per cent) in its make-up, and
it is this supercarbon content which confers the fluid quality while hot
and the extreme brittleness when cold. True, there are other important
constituents in our modern cast iron, but for our present purpose they
need not be dealt with.
It has been stated that the ancients got only as far as balls of wrought
iron. They really got further as their very fine sword steels show—the
“Wootz” of India, the “Damascus” of Syria, and later the “Toledo” of
Spain. These they produced by heating rich ore in very small, closed
crucibles with just enough carbon (pieces of wood or green leaves) to
make what we now call “carbon tool steel.” As carbon steel is simply
iron which has absorbed _not over_ 2 per cent of carbon (cast iron
described above has a supersaturation with its 3½ per cent to 5 per cent
of carbon and therefore is entirely different) they were able to make it
in small quantities. When hardened by cooling quickly in water, a
forged-out blade of this product would cleave without dulling its edge a
piece of iron, it is said, or cut cleanly a tuft of silk floss tossed
into the air. These steels attained well deserved renown.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account