Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Arriving at the laboratory, the half pigs from each car are drilled,
equal amounts of the drillings being taken and mixed in an envelope
which bears the name of the brand of iron, the number of the car, the
date, etc. The sample pigs from each car are treated in this same way,
each car being treated individually.
The envelopes containing the drillings then go to the chemists.
Frequently samples from fifteen or twenty cars of pig iron, with as many
other samples of various derivation, are being analyzed at the same time
for the four or six different constituents which it is necessary for the
metallurgists to know and control in order that a highly satisfactory
product may result. Though a hundred different determinations may be in
progress at the same time, spelling “chaos” in the mind of one not
entirely familiar with the details of the work, it will be interesting
to single out and explain briefly how the samples are analyzed.
[Illustration:
CLOSER VIEW OF THE WEIGHING
]
In such analytical work everything is based upon weight; i.e.,
constituents are determined and reported in percentages by weight. In
chemical laboratory work everywhere the metric system is used, the
cumbersome English system of weights and measures being practically
impossible. Thus, the metric system is the international scientific
standard. The unit taken is the gram, which is equivalent to ¹⁄₄₅₃ part
of an avoirdupois pound. One gram of pig iron drillings is such an
amount as could be held on an ordinary ten-cent piece.
Working with such small amounts of the sample, exactness and skill are
extremely necessary. The balances used are necessarily very
delicate—just as delicate as were the scales upon which the jeweler
weighed your diamonds—you remember, of course. On these balances we can
weigh an inch-long mark made by an ordinary lead pencil.
[Illustration:
DISSOLVING IN ACIDS
This is done under a hood that the irritating fumes given off may be
kept from the room.
]
As the results of the analysis have to be known inside of three or four
hours that the cars may be quickly unloaded in order to avoid demurrage,
which is the penalty for holding cars longer than the allowable time,
separate portions of each sample are weighed out for determination of
the silicon, manganese, sulphur, phosphorus, graphitic carbon, and
combined carbon. These are necessary in order to determine that the iron
is up to the quality specified in the purchase contract and also to
provide for its most efficient use in the manufacture of iron castings.
Public-domain text, read in full here on John Shaqi.
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