Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
As in the blast furnace, limestone is added as flux to make liquid and
dispose of sand, dirt, scale, etc., which are detrimental. The liquid
slag formed from union of limestone with these impurities floats upon
the molten iron in the cupola hearth, as it is less than half as heavy
as the iron itself. It flows almost continuously from a higher hole
called the “slag hole,” in the rear of the furnace and just beneath the
tuyères. The slag has little value except as material for filling
purposes, etc. So-called “slag wool” can be made by blowing air through
it. Sometimes the blast from the cupola blows it in such a way that this
pure white “wool” is formed and blows out of the slag hole of the
cupola. About Christmas time some of the workmen take quantities of it
home for decoration and for fireproof whiskers for “Santa Claus.”
These operations go on continuously throughout the day, each cupola
making the particular grade of cast iron or “semi-steel” which is best
adapted to the particular castings to be poured, size, shape and purpose
of
[Illustration:
DETERMINING CARBON BY DIRECT COMBUSTION
In an electric furnace with pure oxygen passing over them, the
drillings burn as would splinters of wood. From the gas given off
the total carbon is determined with great accuracy.
]
[Illustration:
WEIGHING PIG IRON FOR THE CUPOLA
From three to six varieties of pig iron are used in each charge.
]
[Illustration:
THE RECEIVER BUILDING
Here pig irons of different compositions are separately kept in
numbered and labeled bins. The magnet which is used for unloading
and handling the iron may be seen. The grab bucket for sand is at
the right.
]
[Illustration:
WEIGHING THE CHARGE OF COKE
Close weighing is necessary, for a variation of ten or fifteen pounds
may affect the running of the cupola.
]
the castings being the three main determining factors.
[Illustration:
SECTIONAL VIEW OF A CUPOLA
]
When nearing the end of the day, charging ceases, the charging door is
closed and the last charge, gradually descending, melts and flows into
the bull ladle about an hour later. As soon as the bull ladle is emptied
it is run out of the way, the cupola is drained of all iron and
considerable slag through the tap hole, and the bottom doors of the
cupola are dropped by pulling from under them the “props” which have
held them in position. The great mass of bed coke follows with a great
burst of heat, light and flame. This is quickly subdued with a stream of
water and removed. When cool, the slag and accumulations are chipped
from the cupola lining, burned areas are patched with bricks and stiff,
fire-resisting mud, the bottom doors are raised and fastened in
position, and the eight-inch sand bottom is packed in ready for the next
day’s run. After building a fire and getting a good “bed” of glowing
coke, the cupola is ready again for the charging of iron.
[Illustration:
A CUPOLA IN OPERATION
Public-domain text, read in full here on John Shaqi.
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