Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
The old-time way was for laborers to dump the charges into the cupola
and spread the materials by hand, but in modern foundries better ways
have been provided. Here a charging machine operated by compressed air
lifts into the furnace, one by one, the buggies of coke, and of the
other materials, whence, after the dumping of their contents, the
buggies are returned to the receiver building to be filled again.
Thus many charges per hour pass through the yawning charging doors of
the cupolas, being dumped in fast enough to maintain the level
approximately even with the bottom of the charging door.
[Illustration:
READING THE CARBONS
The higher the combined carbon the darker the nitric acid solution of
the iron or steel. The solution is diluted with water or weak acid
until the color matches that of a “known” sample or standard.
Accurately graduated comparison tubes are used.
]
In starting, a wood fire has been made on the sand bottom of the cupola.
This is covered with coke in such a way and in such amount that, when
ready for charging of the metal, a column of glowing coke extends to a
distance of one foot or two above the tuyères. Upon this “bed” in
alternating layers are piled the weighed amounts of pig iron, sprue,
scrap and limestone as described above. Following each charge is a layer
of coke sufficient in amount to replace the “bed” coke which is burned
away in melting the iron charge, thus maintaining the top of the bed of
coke throughout the day at approximately the same height.
[Illustration:
WEIGHING THE GRAPHITIC CARBON
The graphite is filtered out on an asbestos pad in a perforated
platinum crucible. After drying until all moisture is gone it is
weighed, ignited, and weighed again. The loss of weight equals the
weight of the graphite of the sample.
]
Ever since 7 o’clock A.M., when the twelve to sixteen ounces of blast
pressure was put on, the charges have been descending gradually from the
charging door. Encountering the intense heat in the “melting zone” at
the top of the bed of coke a little above the tuyères, the iron melts
and trickles down through the three to five-foot bed of glowing coke on
to the sand cupola bottom or hearth where it accumulates. The tapper,
with his iron bar and “bod stick” with its little ball of moist fire
clay, alternately opens and plugs the tap hole at the bottom of the
furnace as occasion requires, but throughout the day of ten or more
hours there is almost constantly a full stream of iron flowing from the
spout. The big “bull ladle” which receives it, in turn gives it up to
smaller or “shank” ladles, in which it is conveyed along trolleys to
still smaller ladles from which it is poured into the sand molds to form
the castings.
[Illustration:
ANOTHER CLOSE-UP VIEW
]
Public-domain text, read in full here on John Shaqi.
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