Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Air furnace iron anneals rather more readily than does the product of
the cupola, and the strength and malleability are usually greater. The
former requires a temperature of about 1350° F., while the latter must
have 1500° F., a difference of about 150° F. Whether this results alone
from the somewhat higher sulphur of cupola malleable is not definitely
known, but it is probable that, also, the slightly higher total carbon
gives the iron-carbon chemical compound a tendency to persist more
strongly.
The open-hearth furnace is sometimes used for making malleable cast
iron. It melts much more quickly than does the air furnace which
requires from three and one-half to nine hours per heat, depending upon
the size. The quality of the product which the open-hearth furnace
produces is of the best, but on account of the continuous operation
necessary, this type of furnace is not largely used. Malleable iron has
also been made in the Bessemer converter, and, occasionally, in the
crucible furnace, but in this country the practice is not at all common.
In Germany a great deal of malleable iron is made in the crucible
furnace.
When dumped from the molds the castings are extremely brittle. The
sprues are knocked off and the castings go to the “tumbling” mills where
they are tumbled, either with the sprues, with hard iron (white iron)
shot or star-shaped pieces of iron which quickly clean the sand from
them and give smooth, clean surfaces.
At the chipping and sorting benches any remaining pieces of gates and
other excrescences are removed while the castings are being handpicked
and sorted. White iron, because of its brittleness, breaks easily and
small protruding parts can more readily and cheaply be removed before
annealing than after the castings have been thereby toughened.
[Illustration:
ANNEALING FURNACES, SHOWING SETS OF POTS OR “SAGGERS” IN WHICH THE
CASTINGS ARE ANNEALED
]
Having the cleaned castings of white iron of proper composition,
malleability is given to them by the heat treatment known as
“annealing.” Through the influence of a cherry-red heat continued over a
sufficiently long period the iron and carbon, which in the white iron
are chemically combined, gradually become divorced, and, after complete
annealing, the casting will be found to consist of free iron in which
are imbedded throughout very small particles of coke-like carbon.
Castings that before this heat treatment were so brittle that they broke
into many pieces under a blow and so hard that they might scratch glass,
are now found to be capable of withstanding considerable distortion
without fracture and so softened that a needle may scratch them.
Public-domain text, read in full here on John Shaqi.
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