Non-technical chats on iron and steel, and their application to modern industrySpring, La Verne W. (La Verne Ward)
History
Non-technical chats on iron and steel, and their application to modern industry
Spring, La Verne W. (La Verne Ward)
Iron; Steel
Not only is a proper temperature necessary for best annealing, but, as
stated, a sufficient time must be allowed for the separation of the
carbon and iron. The separation requires many hours and the cooling from
the annealing temperature must be slow in order that the carbon and iron
may not again unite, as they certainly would do were the castings
chilled in water or otherwise cooled too fast.
Most manufacturers produce tonnage enough that castings have to be
annealed in quantity. As iron at red or higher heat wastes very rapidly
on account of scaling (in fact would take fire in air if hot enough),
and the quality of castings deteriorates somewhat if even a small amount
of air is allowed to come in contact with them during the annealing
process, they are generally protected by enclosing in iron containers on
which tops are luted and cracks filled with stiff, fire-resisting mud
which keeps out the air.
These iron drums are of suitable size and shape that they can be stacked
one upon the other to a height of from four to six feet. The stacks or
“sets” of “saggers” as they are called, are run into large brick-lined
retort chambers which are heated either with coal from a grate, by
powdered coal, oil, producer gas or other fuel. The larger the furnace
and the greater the tonnage of iron which must be heated, the longer
will be the time necessary for bringing the furnace and castings up to
the cherry-red heat which is necessary for the annealing. Therefore, the
larger furnaces require a somewhat longer time than those of smaller
size, though the time required for the annealing of the castings
themselves is no longer. In this country with ordinary-sized furnaces
the usual time for the annealing operation is approximately one week.
This includes the heating of the furnace and castings and the cooling to
a black heat again.
[Illustration:
No. 109. PHOTOMICROGRAPH OF WHITE CAST IRON
]
Some manufacturers, however, anneal without pots but they aim to have
the castings protected from the flame and air.
[Illustration:
No. 110. PHOTOMICROGRAPH OF NO. 109 AFTER SEVERAL HOURS OF ANNEALING
]
Handling devices have been designed which facilitate loading and
unloading the furnaces. With these the many sets of pots or saggers
which the furnace holds can be very quickly charged or removed.
After shaking the castings out of the cooled pots, the dark coating is
removed from them by “tumbling” with iron shot, pieces of leather or
other polishing material in tumbling mills after which they are ready
for any machining which may be necessary.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account