Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
The wheel being set up correctly, the next step is to arm it with
diamond dust. For this purpose it is before all things necessary that
real diamond dust should be obtained. The best plan is to procure a
bit of "bort" which has been used in a diamond drill, and whose
properties have therefore been tested to some extent. This is ground
in a diamond mortar--or rather hammered in one--and passed through a
sieve having at least 80 threads to the inch. The dust may be
conveniently kept in oil.
To arm the wheel, a little dust and oil is taken on the finger, and
laid on round the periphery of the wheel. A bit of flint or agate is
then held firmly against the edge of the wheel and the latter is
rotated two or three times by hand. The rotation must be quite
slow--say one turn in half a minute--and the flint must be held firmly
and steadily against the wheel. Some operators prefer to hammer the
diamond dust into the wheel with a lump of flint, or agate, but there
is a risk of deforming the wheel in the process. When a new wheel is
set up, it may be necessary to repeat the above process once every
half hour or so till the cutting is satisfactory, but when once a
wheel is well armed it will work for a long time without further
attention.
Sec. 77. Cutting a Section.
A wheel 7 inches in diameter may be rotated about 500 times per
minute, and will give good results at that speed. The work, as will
be seen from the diagram, is pressed against the edge of the wheel by
a force, which in the case quoted was about the weight of eleven
ounces. This was distributed along a cutting arc of three-quarters of
an inch.
A convenient cutting lubricant is a solution of Castile soap in water,
and this must be freely supplied; if the wheel gets dry it is almost
immediately spoiled owing to the diamond dust being scraped off. In
the figure the lubricant is supplied by a wick running into the
reservoir. I have used both clock oil and ordinary gas-engine oil as
lubricants, with equally satisfactory results. As to the speed of
cutting, in the experiment quoted a bit of rather friable "gabbro,"
measuring three-quarters of an inch on the face by five-eighths of an
inch thick, was cut clean through in six minutes, or by 3000 turns of
the wheel. The travel of the edge was thus between 5000 and 6000
feet, or say 9000 feet, nearly 2 miles, per inch cut.
A good solid rock, like basalt, can be cut into slices of about 3/32
inch thick. A very loose rock is best boiled in Canada balsam, hard
enough to set, before it is put against the wheel.
Instead of a grinding machine a lathe may be employed. The disc is,
of course, mounted on the mandrel, and the work on the slide-rest.
The latter must be disconnected from its feed screws, and a weight
arranged over a pulley so as to keep the work pressed against the
wheel by a constant force.
Public-domain text, read in full here on John Shaqi.
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