Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
For methods of using and setting diamond tools see Sec. 55. It will
suffice to say here that a steel wire is softened and filed at one end
so as to form a fork; into this the diamond is set by squeezing with
pliers. The diamond is arranged so as to present a point in the axis
of the wire, and must not project on one side of the wire more than on
the other. It is not always easy to get a fragment satisfying these
conditions, and at the same time suitable for mounting. A drop of
solder occasionally assists the process of setting the diamond.
In drilling, the diamond must be held against the work by a constant
force, applied either by means of weight or a spring. I made many
trials by this method, using a watchmaker's lathe and pressing up the
work by a weight and string, which passed over a pulley. I used about
40 ounces, and drilled a hole 3/32 in diameter in flint glass at a
speed of 900 revolutions per minute to a depth of one-eighth of an
inch in eight minutes. I used soap and water as a lubricant, and the
work was satisfactory.
Since this was set up, I have been informed by Mr. Hicks of Hatton
Garden that it is necessary to anneal glass rod by heating it up to
the softening point and allowing it to cool very slowly under red-hot
sand or asbestos before boring. If this be done, no trouble will be
experienced. The annealing must be perfect.]
Sec. 39. For boring large holes through thick glass sheets, or, indeed,
through anything where it is necessary to make sure that
no accident can happen, or where great precision of position and form
of hole is required, I find a boring tube mounted as shown in the
picture (Fig. 36) is of great service. Brass or iron tube borers do
perfectly well, and the end of the spindle may be provided once for
all with a small tube chuck, or the tubes may be separately mounted as
shown. A fairly high speed is desirable, and may be obtained either
by foot, or, if power is available, is readily got by connecting to
the speed cone of a lathe, which is presumably permanently belted to
the motor.
Fig. 36.
After trying tubes armed with diamond dust, as will be presently
explained, I find that emery and thin oil or turpentine, if liberally
supplied below the glass, will do very nearly as well. The tube
should be allowed to rise from the work every few seconds, so as to
allow of fresh emery and oil being carried into the circular grooves.
This is done by lifting the hinged upper bearing, the drill being
lifted by a spiral spring between the pulley and the lower bearing
shown at B. The glass may be conveniently supported on a few sheets
of paper if flat, or held firm in position by wooden clamps if of any
other shape. In any case it should be firmly held down and should be
well supported. Any desired pressure upon the drill is obtained by
weighting the hinged board A.
Public-domain text, read in full here on John Shaqi.
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