Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
Rough iron or brass tools do not succeed for fine grinding--i.e.
grinding with fine emery, because particles of emery become embedded
in the metal so tightly that they cannot be got out by any ordinary
cleaning. If we have been using emery passing say a sieve with 60
threads to the inch, and then go on to some passing say 100 threads to
the inch, a few of the coarser particles will adhere to the "tool",
and go on cutting and scratching all the time grinding by means of the
finer emery is in progress.
To get over this it is usual to use a rather different kind of
grinding tool. A very good kind is made by cementing small squares of
glass (say up to half an inch on the side), on to a disc of slate
slightly smaller than the lens surface to be formed (Fig. 51). The
glass-slate tool is then "roughed" just like the lens surface, but, of
course, if the lens has been roughed "convex" the tool must be roughed
"concave".
The "roughed" tool is then used to gradually improve the fineness of
grinding of the glass. For this purpose grinding by hand is resorted
to, the tool and lens being supplied continually with finer and finer
emery. Fig. 52 gives an idea of the way in which the tool is moved
across the glass surface. Very little pressure is required. The tool
is carried in small circular sweeps round and round the lens, so that
the centre of the tool describes a many-looped curve on the lens
surface. The tool must be allowed to rotate about its own axis; and
the lens and pedestal must also be rotated from time to time.
Every few minutes the circular strokes are interrupted, and simple,
straight, transverse strokes taken. In no case (except to correct a,
defect, as will be explained) should the tool overhang the lens
surface by more than about one quarter the diameter of the latter.
After grinding say for an hour with one size of emery fed in by means
of a clean stick say every five minutes, the emery is washed off, and
everything carefully cleaned. The process is then repeated with finer
emery, and so on.
The different grades of emery are prepared by taking advantage of the
fact that the smaller the particles the longer do they remain
suspended in water. Some emery mud from a "roughing" operation is
stirred up with plenty of water and left a few seconds to settle, the
liquor is then decanted to a second jug and left say for double the
time, say ten seconds; it is decanted again, and so on till four or
five grades of emery have been accumulated, each jug containing finer
emery than its predecessor in the process.
Public-domain text, read in full here on John Shaqi.
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