Chemical apparatus; Electroplating; Glass blowing and working; Glass coatings; Glass grinding and polishing; Lampwork; Mirrors
It is not much use using emery which takes more than half an hour to
settle in an ordinary bedroom jug. What remains in the liquid to be
decanted is mostly glass mud and not emery at all. The process of
fine grinding is continually checked by the spherometer, and the art
consists in knowing how to move the grinding tool so as to make the
lens surface more or less curved. In general it may be said that if
the tool is moved in small sweeps, and not allowed to overhang much,
the Centre of the lens will be more abraded, while if bold free
strokes are taken with much overhanging, the edges of the lens will be
more ground away.
By the exercise of patience and perseverance any one will succeed in
gradually fine grinding the lens surface and keeping it to the
spherometer, but the skill comes in doing this rapidly by varying the
shape of the strokes before any appreciable alteration of curvature
has come about.
Polishing.
The most simple way of polishing is to coat the grinding tool with
paper, as will be described, and then to brush some rouge into the
paper. The polisher is moved over the work in much the same way as
the fine grinding tool, until the glass is polished. Many operators
prefer to use a tool made by squeezing a disc of slate, armed with
squares of warm pitch, against the lens surface (finely ground), and
then covering these squares with rouge and water instead of emery and
water as in the fine grinding process.
The final process is called "figuring." It will in general be
unnecessary with a small lens. With large lenses or mirrors the final
touches have to be given after the optical behaviour of the lens or
mirror has been tested with the telescope itself, and this process is
called "figuring." A book might easily be written on the optical
indications of various imperfections in a mirror or lens. Suffice it
to say here that a sufficiently skilled person will be able to decide
from an observation of the behaviour of a telescope whether a lens
will be improved by altering the curvature of one or all of the
surfaces.
A very small alteration will make a large difference in the optical
properties, so that in general "figuring" is done merely by using the
rouge polishing tool as an abrading tool, and causing it to alter the
curves in the manner already suggested for grinding. There are other
methods based on knocking squares out of the pitch-polisher so that
some parts of the glass may be more abraded than others.
The "figuring" and polishing may be done by hand just like the
grinding. There are machines, however, which can be made to execute
the proper motions, and a polisher is set in such a machine, and the
mechanical work done is by no means inconsiderable. In fact for
surfaces above six inches in diameter few people are strong enough to
work a polisher by hand owing to the intense adhesion between it and
the exactly fitting glass surface.
Public-domain text, read in full here on John Shaqi.
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