The excavation of a large flat disc of glass to a concave is best
accomplished by means of a thick plate of lead, cast considerably more
convex than the gauge. The central parts wear away very quickly, and
when they become too flat must be made convex again by striking the
lead on the back with a hammer. The glass is thus caused gradually
to approach the right concavity. Ten or twelve hours usually suffice
to complete this stage. The progress of the excavating is tested
sufficiently well by setting the convex gauge on a diameter of the
mirror, and observing how many slips of paper of a definite thickness
will pass under the centre or edge, as the case may be. This avoids the
necessity of a spherometer. The thickness of paper is found correctly
enough by measuring a half ream, and dividing by the number of sheets.
In this manner differences in the versed sine of a thousandth of an
inch may be appreciated, and a close enough approximation to the
desired focal length reached--the precision required in achromatics not
being needed. The preparation of the iron tools on which the grinding
is to be finished is very laborious where personal exertion is used.
They require to be cast thin in order that they may be easily handled,
and hence cannot be turned with very great exactness.
The pair for my large mirrors are 15-1/2 inches in diameter, and were
cast 3/8 of an inch thick, being strengthened however on the back by
eight ribs 3/4 of an inch high, radiating from a solid centre two
inches in diameter (_a_, Fig. 6). They weighed 25 pounds apiece. Four
ears, with a tapped hole in each, project at equal distances round the
edge, and serve either as a means of attachment for a counterpoise
lever, or as handles.
[Illustration: Fig. 6. The Iron Grinder.]
After these were turned and taken off the lathe chuck, they were found
to be somewhat sprung, and had to be scraped and ground in the machine
for a week before fitting properly. The slowness in grinding results
from the emery becoming imbedded in the iron, and forming a surface as
hard as adamant.
Once acquired, such grinders are very valuable, as they keep their
focal length and figure apparently without change if carefully used,
and only worked on glass of nearly similar curvature. At first no
grooves were cut upon the face, for in the lead previously employed
for fining they were found to be a fruitful source of scratches, on
account of grains of emery imbedding in them, and gradually breaking
loose as the lead wore away. Subsequently it appeared, that unless
there was some means of spreading water and the grinding powders
evenly, rings were likely to be produced on the mirror, and the iron
was consequently treated as follows:--
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