Outspinning the Spider: The Story of Wire and Wire Rope — John Shaqi
Outspinning the Spider: The Story of Wire and Wire RopeMumford, John Kimberly
History
Outspinning the Spider: The Story of Wire and Wire Rope
Mumford, John Kimberly
John A. Roebling's Sons Company; Wire; Wire rope
Of course, the making of steel is no new story, but this is wire
steel--the high carbon, the tough, the sinewy, the resilient, that must
carry in itself as it moves along through these interminable buildings
the analytically measured proportions of this or that, which fit it to
bear up the traffic of a giant bridge or convey a whisper of telephonic
sound or register split seconds in an Elgin timepiece. It is "pig," and
ore and "scrap," but just what kind and just how much of "scrap" and
ore and "pig," these are subtle questions. It costs a lot of time and
money sometimes to answer them.
When the thirty-five hundred and odd degrees of heat in the long rows
of open hearth furnaces have brought this stubborn mixture to bubbling
and seething like a busy kettle of soup--a workman adding a little
manganese or other ingredient to the broth now and then, grimy men with
long handled steel dippers take out a few thimblefuls from time to time
and hurry the sample away to the chemist, who, like a chef, tests the
quality and prescribes the seasoning. By and by it is run off, from an
opening in the bottom of the furnace into a huge caldron they call a
"ladle." A fifty-ton crane conveys it down the long, shadowy building,
to halt above a group of tall moulds. A wizard up in the gloom under
the roof moves it from mould to mould, a few inches at a time, while
the liquid steel is drawn from the bottom into one after another. The
moulds are left to cool.
[Sidenote: BLOOMS]
Its history is now begun. It is an ingot--many ingots--and when removed
from the mould is loaded on steel cars and borne away on its journey.
When in due course the ingot comes to the "blooming mill" it is
fourteen inches thick each way and five feet long. Heated again, it is
marched up on a steel rollway, also controlled by a "man higher up,"
and into the hungry jaws of a machine that, after a series of
swallowings, disgorges it at last, shrunken in sheer humility to a
diameter of four inches and with a very long face--some forty-eight
feet to be exact. And no wonder. In the process it has been kneaded
into a dozen different phases of flatness and squareness, and put in a
way to profit by the everlasting squeezing and stretching it is to
undergo. Now it is a bloom.
[Sidenote: BILLETS]
Again it is passed on, and from some subterranean blackness you see it
rushed out and up to a sort of guillotine that first cuts off the flawy
ends, where the impurities accumulated in its ingot state, and sends
them to the "scrap" heap, then lops the bloom as a man saws firewood,
but a great deal faster, into billets varying from one to four hundred
pounds in weight. They are "billets" now, and at last are counted the
raw material of wire, even after such an inferno of cooking.
A steel loader gathers them up, carries them away in bunches and, by a
trick of wire pulling, deposits them on other cars in rows as regular
as the pickets on an old fashioned fence.
[Sidenote: THROUGH THE ROLLING MILL]
Public-domain text, read in full here on John Shaqi.
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