Outspinning the Spider: The Story of Wire and Wire RopeMumford, John Kimberly
History
Outspinning the Spider: The Story of Wire and Wire Rope
Mumford, John Kimberly
John A. Roebling's Sons Company; Wire; Wire rope
To the novice they look like wire; to the _cognoscenti_ they are only
rods, and in order to be wire some day are hustled off to the cleaning
house and in bunches plunged into a bath of acid. This takes off the
scale the rolling left on them. But acid in wire steel is like heresy
in the church. It has to be purged away. This is done by immersion and
then by a coating of lime to neutralize by chemical action whatever
taint may remain. The steel is then baked from twenty-four to
forty-eight hours to remove the hydrogen.
Wire making has just begun. From this time on it is a wonder-work to
the novice, a mechanical sleight of hand performance by which hundreds
of shadowy men and other hundreds of whirling wheels spin the rod down
ever smaller and smaller till what was once a stodgy four foot billet
is perhaps a thousandth of an inch thick, fifteen odd thousand miles
long, weighs less than a quarter of an ounce to the mile, and has to be
looked for with your best reading glasses. It is just three times as
fine as the hair on your head.
[Sidenote: THE WORK OF THE WIRE DOCTORS]
Never think that the tall chimney of a manufacturing plant tells the
story of all that goes on in its shadow. It isn't all coarse work. If
you could see the things that are done to a block of steel, and the
brains that are mixed with it, in the Roebling plant, before it comes
out and goes on its way, they would make you take off your hat to a
piece of wire for the rest of your natural life. But it isn't all, what
happens to the outside. There are wire doctors who follow the changing
symptoms of the metal through its many processes, with diagnostic eye
as keen as any medico's for traces of typhoid or mumps. Through all the
process there are reheatings and coolings, at carefully specified
temperatures, to give temper and then to take it away, to keep the
ductility without sacrificing endurance. It is one business where you
simply have to eat the cake and keep it, too.
There is wet drawn wire and dry drawn wire, and chemical reasons for
drawing wire wet, and divers ways of drying wet wire to attain certain
conditions; there is lubrication by means of dry materials as well as
oil, and soap suds, funny things that also act on the material itself
in mysterious ways. But this is no text book.
[Illustration: TRAMWAY RUNNING ON WIRE ROPE CABLE DUMPING COAL AT MINE]
Public-domain text, read in full here on John Shaqi.
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