Outspinning the Spider: The Story of Wire and Wire RopeMumford, John Kimberly
History
Outspinning the Spider: The Story of Wire and Wire Rope
Mumford, John Kimberly
John A. Roebling's Sons Company; Wire; Wire rope
But when wire is finished it isn't always finished. Since electricity
spread itself over the earth in a million services, insulation in
various forms has come to be almost as important as the wire itself.
Insulation in its more advanced forms is a complex affair, gauged to
accord with specific conditions and multiplying processes to secure the
maximum of protection, both from electric current to life and property
and from dampness and abrasion to the wire itself. In the making of
wire screens the wire men have taken a leaf from the cloth-mill book,
but in weaving a casing of cotton or other fibre around the wire for
insulation the process is strongly reminiscent of some of the New
England textile mills. Long rows of machines, black and silent and
swift, reaching upward toward the ceiling, revolving rapidly on an
upright shaft; long arms trailing downward, with wheels and bobbins
like fingers plying dizzily but swiftly in and out around the wire
which unwinds from its spool and keeps forever climbing. It is all like
a Maypole, and the bobbins go in and out like children carrying each
its ribbon. As the wire climbs, the whirling fingers braid around it a
coating, tight fitting and impervious. Sometimes, where double
insulation is required, there are two sets of arms, one above the
other, the upper one putting on a second covering outside the first, of
cotton of one color or another, or hemp or whatever else the
experimentalists have found best for the purpose. You wonder how the
bellcord in the railroad train can ever stand the pulling and jerking
and wear and tear it gets. It is simple. It is just a perfectly made
and highly tinned wire rope, with a double coat of braided cotton over
it. The jacket may wear off in time, but the Roebling rope inside will
never fail in a lifetime to get the message to the engineer.
When these snug coverings are finished the wire for certain uses is
taken to another part of the works where it is unwound once more to
pass through a bath of asphalt compound. After this process, which
leaves a dull, dirty-looking surface, the spools of treated wire are
put aside for drying, and then a final surfacing applied. The next
journey is to the packing room.
[Sidenote: TELEPHONE CABLES]
Public-domain text, read in full here on John Shaqi.
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