Outspinning the Spider: The Story of Wire and Wire RopeMumford, John Kimberly
History
Outspinning the Spider: The Story of Wire and Wire Rope
Mumford, John Kimberly
John A. Roebling's Sons Company; Wire; Wire rope
When the fighting stopped, there was a perfectly good mine barrage in
the North Sea that had to be taken up and put out of commission. This
called for 616,000 feet more of rope, with fittings to make it of use.
Every mine was cancelled without a mishap, and there are now more than
eighty million feet of "A No. 1" wire rope reposing at the bottom of
the North Sea. But it did its work, capturing no less than seventeen
German submarines in the first week.
[Sidenote: AND MORE THAN WIRE ROPE WAS ASKED FOR]
The Roebling plant, for the time, was given over to the manufacture of
war necessities, hence its problems of material were made easy by the
Director of Steel Supply. But the Roebling output for war purposes did
not end with wire rope. In May, 1918, the company was employing close
to ten thousand men, and in addition to rope making they were busy with
the manufacture of immense quantities of steel strand, strand for
outpost cables, copper strand, telephone wire, copper wire and
miscellaneous wires of all descriptions, which were needed in the
service at home and abroad.
A material part of the war work was the manufacture of wire especially
for the field telegraph and telephone systems of the Signal Corps in
Europe, where the American Army communications were the admiration of
Europeans. This material possessed certain peculiar characteristics,
and while speed in its production was an essential yet it was necessary
that every strand be perfect, for the fate of armies rested upon it.
The manufacture of this wire involved a great deal of detail and
intimate knowledge of all sorts of materials, for while copper is used
for electrical transmission there is an exterior protection of other
metals and materials, each of which has its peculiar manufacturing
difficulties.
[Sidenote: THE COMPOSITE STEEL AND COPPER STRAND]
For example, the "Composite Steel and Copper Strand" wire used by the
Army was made up as follows: There was a center wire of tinned copper
with ten outside wires of tinned steel. This wire had a maximum weight
of 75 pounds a mile with a maximum breaking weight of 300 pounds. Other
types of wire were silk wrapped, covered with a rubber compound or with
a covering of cotton braid treated with a waterproofing compound.
[Sidenote: TO MEET THE SIGNAL CORPS' REQUIREMENTS]
Take one type of the thousands manufactured by the Roebling Company and
see what must be done to make the finished product for the Signal
Corps. This process, which includes both the manufacture of steel wire
for the outer protection and copper wire for transmission, may be
divided into the following parts:
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